Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

How to check for exhaust leak at slip on.....

Thread Tools
 
Search this Thread
 
Old Sep 20, 2011 | 07:31 AM
  #1  
Port Dawg's Avatar
Port Dawg
Thread Starter
|
Road Warrior
Joined: Jul 2010
Posts: 1,816
Likes: 2
From: New Hampshire
Default How to check for exhaust leak at slip on.....

I know how to check for leaks around the header, what is the tell tale sign that it is leaking around where the slipons attach to the headpipe.....slipons are sounding a little funny on decel...I've heard of people mentioning if the clamps loosen that there can be leakage at this spot, just not sure of what signs may be
 
Reply
Old Sep 20, 2011 | 07:35 AM
  #2  
lipster's Avatar
lipster
Cruiser
Joined: Jun 2010
Posts: 180
Likes: 1
From: Minneapolis
Default

Use a kitchen match
 
Reply
Old Sep 20, 2011 | 08:35 AM
  #3  
'05Train's Avatar
'05Train
Ultimate HDF Member
Joined: May 2008
Posts: 7,439
Likes: 884
From: 'Noke, VA
Default

Cigar smoke.
 
Reply
Old Sep 20, 2011 | 08:49 AM
  #4  
valvestem's Avatar
valvestem
Road Captain
Joined: Sep 2005
Posts: 619
Likes: 0
From: Northeast U.S.
Default

A mechanic's stethoscope might work for listening around the area for the telltale hissing noise of escaping exhaust gas.
 
Reply
Old Sep 20, 2011 | 08:55 AM
  #5  
rochkes's Avatar
rochkes
Elite HDF Member
Joined: Jan 2008
Posts: 4,351
Likes: 461
From: Illinois
Default

I noticed a little bit of soot around the joint. I cleaned them up and replaced clamps and haven't noticed any more leaks.

Dennis
 
Reply
Old Sep 20, 2011 | 09:26 AM
  #6  
overhead's Avatar
overhead
Outstanding HDF Member
Joined: May 2007
Posts: 2,673
Likes: 16
From: Norfolk, VA
Default

A candle or a cigarette would work. I had trouble viewing the smoke underneath the pipe so I threw my little hand held video cam underneath and filmed while I moved the cig around the bottom of the pipe.
 
Reply
Old Sep 20, 2011 | 10:01 AM
  #7  
Port Dawg's Avatar
Port Dawg
Thread Starter
|
Road Warrior
Joined: Jul 2010
Posts: 1,816
Likes: 2
From: New Hampshire
Default

For the life of me I'm having a brain cramp on whether the slipons fit in the header pipe or over it?......if they fit over it would be hard to leak no? Trying to recall from memory and it ain't working lol

Just on decel sort of a pffft pfft pfft tone
 
Reply
Old Sep 20, 2011 | 10:13 AM
  #8  
The Q's Avatar
The Q
Road Warrior
15 Year Member
Photogenic
Liked
Loved
Joined: Sep 2008
Posts: 1,420
Likes: 61
From: South Texas
Default

Originally Posted by Port Dawg
For the life of me I'm having a brain cramp on whether the slipons fit in the header pipe or over it?......if they fit over it would be hard to leak no? Trying to recall from memory and it ain't working lol

Just on decel sort of a pffft pfft pfft tone
Slip-ons slip over the pipe. I think the real trick is figuring out exactly where to position the clamp to get the best seal. Which is something I have yet to figure out. The slip-ons have two cut outs to allow the clamp to seal, but how far past the cut out do you place your clamps? I've contemplated using high temp sealer as I've seen other on here have done. I think getting the exhaust system on a Harley sealed is an art, because no matter what I do (new gaskets and clamps, follow Service Manual steps), I still end up eventually having a leak somewhere.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Sep 20, 2011 | 11:12 AM
  #9  
Rickr01's Avatar
Rickr01
Supporter
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2008
Posts: 4,419
Likes: 90
From: Vermont
Default

So whats your secret for checking for a leak at the header? I usually just listen and look for the tell tale signs. Please share?

Originally Posted by Port Dawg
I know how to check for leaks around the header, what is the tell tale sign that it is leaking around where the slipons attach to the headpipe.....slipons are sounding a little funny on decel...I've heard of people mentioning if the clamps loosen that there can be leakage at this spot, just not sure of what signs may be
 
Reply
Old Sep 20, 2011 | 11:22 AM
  #10  
BigAlsRK's Avatar
BigAlsRK
Road Master
Joined: Jan 2010
Posts: 847
Likes: 0
From: Columbus Mississippi
Default

Originally Posted by The Q
Slip-ons slip over the pipe. I think the real trick is figuring out exactly where to position the clamp to get the best seal. Which is something I have yet to figure out. The slip-ons have two cut outs to allow the clamp to seal, but how far past the cut out do you place your clamps? I've contemplated using high temp sealer as I've seen other on here have done. I think getting the exhaust system on a Harley sealed is an art, because no matter what I do (new gaskets and clamps, follow Service Manual steps), I still end up eventually having a leak somewhere.
Try using some RTV Hi-Temp Silicone...I use the Permatex Ultra Copper...seals it and makes removal much easier.
 
Reply



All times are GMT -5. The time now is 04:14 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE