Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Wire problems

Thread Tools
 
Search this Thread
 
Old Sep 27, 2011 | 10:38 PM
  #1  
harley girl 4's Avatar
harley girl 4
Thread Starter
|
Stage III
Joined: Sep 2011
Posts: 3
Likes: 0
From: new york
Default Wire problems

I have an 09 Road King with 57,000 miles on it. My bike started bucking as if there was water in the gas, it turns out the wire harness was rubbing on the battery and wore through to the wires causing it to short. Is this a common problem? Has anyone else experienced this issue? Thanks for any input.
 
Reply
Old Sep 27, 2011 | 11:03 PM
  #2  
mkguitar's Avatar
mkguitar
Extreme HDF Member
Joined: Sep 2010
Posts: 14,744
Likes: 402
From: Phoenix '53, '88, '09 Big Twins
Default

welcome to the forums.

3 years is kinda quick, but 57,000 miles is more than 95% of 09's have on em.
You are a pioneer and discovering problems for the rest of us.

mind posting a photo or description so I can check same location on my 09 ?

I have had wires rub through on various bikes over the years- fix would be to strip back insulation, use a crimp butt connector and heatshrink tubing over top.

can't solder wires on a bike, the wires break at the joint due to vibration.

Mike
 
Reply
Old Sep 28, 2011 | 09:25 AM
  #3  
EastSideBikerTrash's Avatar
EastSideBikerTrash
Road Captain
15 Year Member
Joined: Oct 2007
Posts: 597
Likes: 1
From: Texas
Default

Have you replaced the battery before this happened or ever had it removed? Just trying to figure out if the harness was placed in a bad place?
 
Reply
Old Sep 28, 2011 | 02:19 PM
  #4  
Yukon42's Avatar
Yukon42
Road Master
15 Year Member
Photogenic
Liked
Loved
Joined: Aug 2008
Posts: 759
Likes: 75
From: Vegas Baby!!
Default

Originally Posted by mkguitar
........can't solder wires on a bike, the wires break at the joint due to vibration.

Mike
Say what???? I've been soldering wires for YEARS on bikes with no problems; never heard of anybody having any problems when soldering done correctly. OTOH, seen many, many nightmares caused by butt connectors....
 
Reply
Old Sep 28, 2011 | 10:14 PM
  #5  
harley girl 4's Avatar
harley girl 4
Thread Starter
|
Stage III
Joined: Sep 2011
Posts: 3
Likes: 0
From: new york
Smile wire problems

Originally Posted by mkguitar
welcome to the forums.

3 years is kinda quick, but 57,000 miles is more than 95% of 09's have on em.
You are a pioneer and discovering problems for the rest of us.

mind posting a photo or description so I can check same location on my 09 ?

I have had wires rub through on various bikes over the years- fix would be to strip back insulation, use a crimp butt connector and heatshrink tubing over top.

can't solder wires on a bike, the wires break at the joint due to vibration.

Mike
Thanks for the input. My husband and I did just that. There were 4 wires that we had to repair, unfortunately that didn't fix the problem. We did find out about the codes and I need to replace a sensor.
 
Reply
Old Sep 28, 2011 | 10:20 PM
  #6  
harley girl 4's Avatar
harley girl 4
Thread Starter
|
Stage III
Joined: Sep 2011
Posts: 3
Likes: 0
From: new york
Default wire problems

Originally Posted by EastSideBikerTrash
Have you replaced the battery before this happened or ever had it removed? Just trying to figure out if the harness was placed in a bad place?
I didn't touch the battery, the harness is in a bad spot. I live in NY and we have lots of bad roads so my bike gets bounced around a lot. Thanks
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Vandinroth
Electrical/Lighting/Alarm
4
Jul 1, 2021 07:44 AM
dmarion
Sportster Models
4
Jul 8, 2015 10:05 PM
cdestuck
General Harley Davidson Chat
5
Mar 26, 2013 08:54 PM
MAGSRFFR
Electrical/Lighting/Alarm
1
Jan 13, 2011 05:21 PM
Getyurmotorunnin
Touring Models
2
Aug 3, 2009 09:26 PM




All times are GMT -5. The time now is 06:47 AM.