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Tour Pac hinge replacement gone wrong

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Old Jan 10, 2012 | 07:29 AM
  #1  
1flhtk4me's Avatar
1flhtk4me
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Default Tour Pac hinge replacement gone wrong

Well I was replacing the hinges on my tour pac with the deluxe ones.I had the hinges mounted and was connecting the lid cable at the lid.Without supporting(cable on post) the lid I reached down into the pac to grab the screw and next thing I know,the phucking cable slips off and the lid flips over and CRACK!
Now there is a 2 1/2" long crack from the front hinge mount.

I bought some black ABS cement and placed some in the crack.I let that dry overnight.The next day I used two pieces of fiberglass mesh tape used for drywall.I placed the tape on the inside covering the crack and applied 2 layers of cement.Also made an aluminum support to replace the two metel washers.Seems to be sturdy.From the outside it looks like a scratch.

Got a qoute from Lake Shore......$517 for a color matched bottom with free shipping.Not sure what I'm going to do.

Add this to the dumbshit list!
 

Last edited by 1flhtk4me; Jan 10, 2012 at 08:01 AM.
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Old Jan 10, 2012 | 07:37 AM
  #2  
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I just bought the hinges. I'll keep this story in mind while doing the install. Ouch.
 
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Old Jan 10, 2012 | 07:48 AM
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Call these folks: http://colormaniapaint.com/

Or go down the street to Corbin and show them what happen, maybe they have a local guy they can refer you to.....
 
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Old Jan 10, 2012 | 07:55 AM
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Bummer, did mine two years ago(my SG) and REALLY took my time.
 
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Old Jan 10, 2012 | 08:21 AM
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Ouch! Sorry to hear this. Next time you get a crack in plastic or fiberglass check out Marine Tex. This two part epoxy resin hardens like steel and sands like wood.
 
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Old Jan 10, 2012 | 09:37 AM
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I feel for you Brother .... I did mine a couple of years ago .... I got part way into the job and thought another pair of hands would be the hot ticket ..... glad I did now!
 
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Old Jan 10, 2012 | 10:05 AM
  #7  
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Although the deluxe hinges are fancier and i pondered buying a set , after reading this I think I'll stay with the original style hinges , they seem to have worked fine for about 30 yrs now...I suppose they will do just fine...
 
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Old Jan 10, 2012 | 11:21 AM
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Dang that sucks. I was hoping to stop by your house and have you help me install mine. They have sitting in my garage for a couple months now
 
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Old Jan 10, 2012 | 11:22 AM
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I got my tour pack from lack shore. It did come with a couple blemishes that harley considers to be within accepted standards so no replacement
 
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Old Jan 10, 2012 | 11:54 AM
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Can the install be done solo, or is a second pair of hands really "needed"? I hate to ask the Wife for help.
 
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