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What a PITA. (outter fairing brass threads R & R)

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Old Feb 4, 2012 | 03:57 PM
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Default What a PITA. (outter fairing brass threads R & R)

The weather man said all week that it was going to be sunny and 45 deg. Woke up this morning and it's snowing. Very disappointing!

So I decided to fix my stripped brass thread on the lower part of my outer fairing. I cross threaded it last time I had if off. I ran a tap down it and was able to get it secured, but I couldn't get it as tight as it needed to be. I bought the new part and thought this will be easy, I can just unscrew the old one and screw in the new. . . . NOT. Man was that a job. Turns out the old one is not threaded in there, so I ended up having to gently drill out the old one to install the new one. Talk about nerves, I thought for sure I was going to mess something up.

Everything worked out fine, the new threads are in, and it's all back together and ready for our next thaw.
 
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Old Feb 4, 2012 | 04:42 PM
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Surprised it was snowing down there! It was cloudy up here in DuBois, but we hovered around 42 most of the afternoon, then the sun came out for a bit even.

And I hope I never have to deal with those brass inserts...
 
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Old Feb 4, 2012 | 05:03 PM
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For the next Guy:

brass and aluminum are softer than steel.

it is best to start steel into brass by hand, if you are not "sure" reverse the screw before starting- when you feel a slight "click".
the threads will now be aligned, and you can start the screw as normal.

dissimilar metals can form a hard-to-break bond, an anti sieze paste on the threads will help prevent this, especially where heat/cold cycles or strong electrical current may be present such as on sparkplug threads

Mike
 

Last edited by mkguitar; Feb 4, 2012 at 05:27 PM.
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Old Feb 4, 2012 | 05:13 PM
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I had to drill one of things out last year. I used JB Weld to fix the damaged plastic and to hole the new brass threads in.
 
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Old Feb 4, 2012 | 05:57 PM
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Glad you got it handled. I am always very particular with I try to start those 4 screws. Best to do it by hand. If you can't turn them by hand they are cross threaded. Learned long ago not to force threads. I never torque it to the specs either. I usually torque it a tad under the bottom torque spec. Those brass threads are soft and it does not take much to damage them.
 
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