Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Repairing Threads in Outer Fairing

Thread Tools
 
Search this Thread
 
Old May 6, 2014 | 01:19 PM
  #1  
$tonecold's Avatar
$tonecold
Thread Starter
|
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2011
Posts: 4,703
Likes: 2,205
From: Gilbert, Az.
Riders Club Member
Default Repairing Threads in Outer Fairing

I noticed last evening when I was installing the outer fairing on my Road Glide that one of the screws going into the outer fairing never tightened up as the others did. I was just wondering if anyone has been able to repair these threads in this situation or should I just resign myself to using the next larger screw. I would think that a threaded insert or even maybe a helicoil might work and keep the problem from developing again. If you've repaired these with good result I would like to hear about it.
 
Reply
Old May 6, 2014 | 01:35 PM
  #2  
sbeast's Avatar
sbeast
Road Master
Joined: Jan 2014
Posts: 1,036
Likes: 25
From: Texas
Default

you have to pop the brass insert out and replace it with a threaded one. harley sells them (i dont remember the part number, look for fairing cover ferrules) or you can take it to a hardware shop and ask them for a ferrule that will fit
 
Reply
Old May 6, 2014 | 01:38 PM
  #3  
Keithhu's Avatar
Keithhu
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2009
Posts: 17,143
Likes: 6,165
From: SE Michigan
Default

there was a thread on roadglide.org where you spray a screw with nonstick cooking spray, then coat the threads on the fairing with jb weld and screw it in. Wait a few hours and unscrew. The cooking spray releases the JB weld and you have nice new threads.

I've never tried it, many claimed it worked.

http://www.roadglide.org/showthread....fairing&page=3
 

Last edited by Keithhu; May 6, 2014 at 01:44 PM.
Reply
Old May 6, 2014 | 01:52 PM
  #4  
tOSUSteve's Avatar
tOSUSteve
Road Master
Joined: Aug 2011
Posts: 894
Likes: 11
From: Canton, Oh
Default

Originally Posted by Keithhu
there was a thread on roadglide.org where you spray a screw with nonstick cooking spray, then coat the threads on the fairing with jb weld and screw it in. Wait a few hours and unscrew. The cooking spray releases the JB weld and you have nice new threads.

I've never tried it, many claimed it worked.

http://www.roadglide.org/showthread....fairing&page=3
That thread will have a couple different approaches and tips
 
Reply
Old May 6, 2014 | 02:11 PM
  #5  
shooter5074's Avatar
shooter5074
Outstanding HDF Member
Joined: Jan 2011
Posts: 2,590
Likes: 31
From: Western Illinois, land of bad roads, and corrupt politicians
Default

Originally Posted by sbeast
you have to pop the brass insert out and replace it with a threaded one. harley sells them (i dont remember the part number, look for fairing cover ferrules) or you can take it to a hardware shop and ask them for a ferrule that will fit

Yeah... we wish. But we don't have those fancy brass things.

I've used a cut off piece of zip tie with good success.

But here's the easiest fix. Just cut a piece about 1/2 inch long and a little less than 1/4 inch wide.... shove it in the hole, and you're all set. If you want to get fancy, cut two 1/8 strips and try and have them on opposite sides of the hole.


 

Last edited by shooter5074; May 6, 2014 at 02:16 PM.
Reply
Old May 6, 2014 | 03:50 PM
  #6  
$tonecold's Avatar
$tonecold
Thread Starter
|
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2011
Posts: 4,703
Likes: 2,205
From: Gilbert, Az.
Riders Club Member
Default

Thanks for the replies. It would seem that the Mr. Grip would be the least expensive and fastest repair. I don't know how permanent it would be, but I'll look at that. I am kind of leaning toward threaded inserts and going to machine screws. I feel I have some time as one screw won't be a big deal right away. There is also some stuff called Plastex that I saw on RG Forum, but it is a little pricey. Thanks again.
 
Reply
Old May 6, 2014 | 04:47 PM
  #7  
Pappy1's Avatar
Pappy1
Road Captain
Joined: Apr 2013
Posts: 603
Likes: 0
From: Tennessee
Default

Yes....I had to replace 2....Harley sells them....
 
Reply
Old May 6, 2014 | 05:01 PM
  #8  
fenwick's Avatar
fenwick
Cruiser
10 Year Member
Joined: Feb 2014
Posts: 199
Likes: 14
From: london,ont,canada
Default

hd sells them think they like 7 bucks. it is by far the easiest way and best fix. just did it on mine
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old May 6, 2014 | 05:17 PM
  #9  
Hogpro's Avatar
Hogpro
Former Sponsor
Joined: Aug 2005
Posts: 10,968
Likes: 54
Default

I was going to say, Road Glide no brass threaded pieces.
 
Reply
Old May 6, 2014 | 05:49 PM
  #10  
Lakerat's Avatar
Lakerat
Road Warrior
Joined: Sep 2006
Posts: 1,826
Likes: 87
From: Cookson, Ok
Default

Part #16585-96 @2 bucks each. I keep a supply of them in my tool box for all my ham-handed friends.
 
Reply



All times are GMT -5. The time now is 04:05 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE