255's Install
drove the bike for the next year and go to biktoberfest in the fall after spending a week driving in tenn mountains. as soon as im accross the street from rossmeyers at a traffic liight the bike stalls, i change the plugs the wires bike keeps stalling during bike meet. then because of all the extra starts along with rip off dyno guy not turning on my acr.s 3 months earlier for a few days till i figure out the rip off he pulled on me, basic se map with no changes to anything on map, acr's shut off cant get hold of him to get time to reload with acr on. I found newer map in my racetuner and made changes my self and did about 6 smart tune runs. my starter burns out sucking 429 out of my pocket while on vac for a new high output starter. winter comes bike goes in garage.
I bring it out in spring the bike is still stalling once and a while on idle never while under load. this goes on until about july ive tried everything except changing emc and and mass flow sensor. wondering if i have a short in wiring harness or bent push rods spun cam lobe ,I pull the cams out. since the 255 cams are wrong for my 10.5:1 set up ccp way too high but pulls like a tank. and im wondering if air flow sensor on intake is poched figure ill try stock cams and see what happens if i pull cams out put in stock ones.
so i pull cams out and look at my front lifters, pits on the rollers both lifters front cylinder. well now i need new lifters and so in not putting new lifters then changing the cams again i order new andrews 32 for my 10.5;1 set up which is correct ccp after cam change. I put it back together fire it up the bike has never stalled once since. my oil pressure is over 17 at idle and about 32 while running over 2500 rpm
I can only guess ii had a bad lifter maybe exhaust ,not pumping up wont let exhaust out so bike stalls at idle my wild asssss guess, but the problem is gone now.
stock harley lifter 32 bucks each, if i would have put the new lifters in for an extra 120 bucks i wouldnt have had all these problems. also the 255 will allow reuse of original push rods with stock heads , but, these 255 cams are notoriously noisey so using adjustable pushrods taken to .130 at 3 turns instead of harley se spec of 2.5 turns or .120 will make then run a bit quieter. search posts in here u will see builders recommending 3 turns instead of 2.5 again the turns depends on the threads per inch so one brand maybe 3 turns to hit .130 another may need 3.6 to get the same amount of extension.
also harley has changed the lifter design, they used to have a flat on both sides of the lifter making it real easy to put the lifter in turned 90 degrees thus making the roller now turn in the opposite direction. and the oil hole in lifter is supposed to be on the piston side of the lifter well. again if lifter is reversed oil hole will now face you . since the lifter has a groove cut in lifter and either way doesnt line up with the oil supply hole it will work but the roller that has worn in in one direction will now be turning the opposite direction.
the new design has only one flat so lifter can only go in one way and oil hole now lines right up with oil hole in lifter well. I dont think the new design pumps up as good as the old lifters and i hear they are made in mexico now. if you have the money i would buy a better after market lifter, woods , black ops and adjustable rods while it s apart, since i can do all the work my self it only cost me the price of cams and lifter, i just didnt have the cash to do the lifters since cams and lifters cost me about 400 bucks and life sucks money wise i bought stock ones. once i have spare cash which hopefully will happen in the next ten years ill pull lifters out for better lifters.
I did run the stock push rods for the first cam change stock heads and the 255 were much noisier than stock cams, the same cams with adjustable pushrods set to .130 were quiet a bit quieter
here is my horror story and im sticking to it.
Last edited by 2009blackpearle; Mar 2, 2013 at 06:36 AM.
The Best of Harley-Davidson for Lifelong Riders
Last edited by iclick; Mar 2, 2013 at 08:01 AM.










