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ignition re-assembly trouble

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Old Mar 4, 2014 | 08:31 AM
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Default ignition re-assembly trouble

thought I was nearing the finish line with my Twin Peaks install....when I put ignition in last night and hooked battery back up....turned bike on...NO power at all security light was on....ignition went to all positions but felt like was free play in it....took it back out.....could not get it to go back in...found tumblers inside were out of alignment...re aligned them.....ignition went right back in but it locks and the bars however are NOT locked...ignition is in lock position but bars still move freely....any suggestions...I searched other threads and watched those youtube clips but no one really talks about situation like this...
 
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Old Mar 4, 2014 | 08:33 AM
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Originally Posted by njhonker
thought I was nearing the finish line with my Twin Peaks install....when I put ignition in last night and hooked battery back up....turned bike on...NO power at all security light was on....ignition went to all positions but felt like was free play in it....took it back out.....could not get it to go back in...found tumblers inside were out of alignment...re aligned them.....ignition went right back in but it locks and the bars however are NOT locked...ignition is in lock position but bars still move freely....any suggestions...I searched other threads and watched those youtube clips but no one really talks about situation like this...
You have tumblers out of line. Get a flashlight and a long screwdriver and get them right. The ignition will go back in with them wrong...
 
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Old Mar 4, 2014 | 08:37 AM
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ok....yea I aligned it I thought...will try again.....I took ignition out with the forks straight....that shouldnt be a problem right?
 
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Old Mar 4, 2014 | 08:39 AM
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Originally Posted by themouth!!!
You have tumblers out of line. Get a flashlight and a long screwdriver and get them right. The ignition will go back in with them wrong...
, you beat me to it. once you get the tumblers lined up the ignition will go right in.
 
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Old Mar 4, 2014 | 08:40 AM
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Originally Posted by njhonker
ok....yea I aligned it I thought...will try again.....I took ignition out with the forks straight....that shouldnt be a problem right?
Nope. Just put it back with them straight. If you look, the tumblers have a fat and skinny side. start from the top and slowly work your way down making sure they are all where they belong.
 
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Old Mar 4, 2014 | 08:41 AM
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For the record, I bought the 25.00 tool...It makes this job SO much easier. I don't even have a bike that has that style ignition. I do enough of them that it's nice to have around though...
 
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Old Mar 4, 2014 | 08:45 AM
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yea...I should have got one.....everyone said I wouldn't need it....lol now I am supposed to load bike up for trip to Daytona and still don't have it done....
 
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Old Mar 4, 2014 | 08:59 AM
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That 25.00 tool is worth its weight in gold
 
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Old Mar 4, 2014 | 09:03 AM
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I had that problem when I put my bars on. Once I got the tumblers aligned the right way I was good to go. I made a little tool out of some copper tubing.
 
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Old Mar 4, 2014 | 09:07 AM
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Originally Posted by njhonker
yea...I should have got one.....everyone said I wouldn't need it....lol now I am supposed to load bike up for trip to Daytona and still don't have it done....
Worse case scenario, I'll be in Daytona on Friday morning. I could bring the tool and fix it there real fast!
 
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