Ignition switch
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Outstanding HDF Member
Joined: Apr 2013
Posts: 2,218
Likes: 7
From: Eastern NC
Ignition switch
I posted this in the mechanical section but got no response, so I'll ask here. I removed the ignition switch to do my ape install on my '10 SG and while replacing the riser bushings the forks locked. I thought no problem I've seen the guy on YouTube use a screwdriver to turn the switch one click clockwise and they unlocked. So that's what I did and then after the forks unlocked I returned the switch to its original location. So I thought. Well I got things back together enough to fire it up to check my wiring and when I connected the battery lead the radio came on. It should be off so I'm pretty certain I screwed up. I've got the top and bottom tumblers in what looks like the correct position but still having same problem. Can anyone tell me where I screwed up and how to fix it?
Extreme HDF Member
Joined: Sep 2010
Posts: 14,744
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From: Phoenix '53, '88, '09 Big Twins
this happens all the time....screwdriver bad- it'll often turn some of the cams, but not all
the 1/4" squarshed copper tubing is much better because it doesn;t taper like a screwdriver.
all I can suggest is watch a couple more youtubes until you find one that addresses your problem
mike
the 1/4" squarshed copper tubing is much better because it doesn;t taper like a screwdriver.
all I can suggest is watch a couple more youtubes until you find one that addresses your problem
mike
Thread Starter
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Outstanding HDF Member
Joined: Apr 2013
Posts: 2,218
Likes: 7
From: Eastern NC
Thanks Mike but I've searched YouTube for a detailed video on how to fix this problem with no luck. If anybody has a link or can offer a solution please post it. My bike is down until I can fix it. Been down going on 2 weeks due to my screw up lol
Last edited by scott01; Jun 4, 2014 at 05:47 AM.
Road Captain
Joined: Jul 2008
Posts: 672
Likes: 19
From: Winnipeg
looks like you are in the on position both sets of tumblers have to be lined up. if you dont have a flat blade that goes through both sets of tumblers turn the bottom tumbler till it locks the forks then turn the middle tumbler untill its lined up with the bottom tumbler put lock back in and should be fine.Happened to me while changing fork oil
Thread Starter
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Outstanding HDF Member
Joined: Apr 2013
Posts: 2,218
Likes: 7
From: Eastern NC
looks like you are in the on position both sets of tumblers have to be lined up. if you dont have a flat blade that goes through both sets of tumblers turn the bottom tumbler till it locks the forks then turn the middle tumbler untill its lined up with the bottom tumbler put lock back in and should be fine.Happened to me while changing fork oil
Thread Starter
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Outstanding HDF Member
Joined: Apr 2013
Posts: 2,218
Likes: 7
From: Eastern NC
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If you don't have time to make the tool you can buy one for $25.00 Harley Ignition Switch Tool