I posted this in the mechanical section but got no response, so I'll ask here. I removed the ignition switch to do my ape install on my '10 SG and while replacing the riser bushings the forks locked. I thought no problem I've seen the guy on YouTube use a screwdriver to turn the switch one click clockwise and they unlocked. So that's what I did and then after the forks unlocked I returned the switch to its original location. So I thought. Well I got things back together enough to fire it up to check my wiring and when I connected the battery lead the radio came on. It should be off so I'm pretty certain I screwed up. I've got the top and bottom tumblers in what looks like the correct position but still having same problem. Can anyone tell me where I screwed up and how to fix it?

 

this happens all the time....screwdriver bad- it'll often turn some of the cams, but not all

the 1/4" squarshed copper tubing is much better because it doesn;t taper like a screwdriver.

all I can suggest is watch a couple more youtubes until you find one that addresses your problem

mike

 

Thanks Mike but I've searched YouTube for a detailed video on how to fix this problem with no luck. If anybody has a link or can offer a solution please post it. My bike is down until I can fix it. Been down going on 2 weeks due to my screw up lol

 

looks like you are in the on position both sets of tumblers have to be lined up. if you dont have a flat blade that goes through both sets of tumblers turn the bottom tumbler till it locks the forks then turn the middle tumbler untill its lined up with the bottom tumbler put lock back in and should be fine.Happened to me while changing fork oil

 

 

Thank you sir!! This is the knowledge I was looking for. All the video's I found showed how to remove and replace it but didn't explain what to do when things went wrong. Sounds easy enough and I'll be trying it when I get home

 

Thanks for the video. I'll be making one of those tools

 

If you don't have time to make the tool you can buy one for $25.00
Harley Ignition Switch Tool

 

I did the same thing when I changed out my forks, frustrated the hell out of me. I just kept at it with my screwdriver and eventualy got it. Next time I'm gonna make one of those tools!

 

After reading this thread, I bought one of these. Worth every dime. Works very well.