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Baffle Installation in Python Pipes

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Old Aug 17, 2014 | 08:48 AM
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Default Baffle Installation in Python Pipes

Any suggestions for lining up the (2) screw holes in the baffle and pipe on Python mufflers? Anyone who's done this knows it sounds easy, but is not.
 
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Old Aug 17, 2014 | 09:18 AM
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locate first hole with a punch to hold the baffle in place while you start the screw in the second hole once you get that screw started remove the punch and insert the other screw
 
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Old Aug 17, 2014 | 09:29 AM
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Originally Posted by Doginstien
locate first hole with a punch to hold the baffle in place while you start the screw in the second hole once you get that screw started remove the punch and insert the other screw
Thanks for the Reply.

Problem is when I align the screw holes and insert the baffle, the baffle twists, misaligning the holes. Also, once the baffle is inserted in the pipe, it cannot be rotated to align the screw holes. I sprayed the inside of the pipe with WD40, but the baffle still won't rotate.

Someone told me to insert the baffle and then drill and tap new screw holes. Is this practical?
 

Last edited by Geoff; Aug 17, 2014 at 09:36 AM.
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Old Aug 17, 2014 | 09:47 AM
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Only thing i can suggest is trying to anticipate the amount of twist by trail and error until you find the the starting point to slide in the baffle where the holes wind up being aligned. This probably requires a lot of swearing!
 
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Old Aug 17, 2014 | 07:54 PM
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I tried the above with no luck. I'm at the point where I might drill and tap new screw holes or grind some of the O.D. Off the baffle so it rotates freely and allows me to align the screw holes.

I have a feeling Python (Vance & Hines) manufactures pipes in the U.S. And sources baffles from China. The fit just isn't not right between the two parts.
 
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Old Aug 17, 2014 | 07:54 PM
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I tried the above with no luck. I'm at the point where I might drill and tap new screw holes or grind some of the O.D. off baffle so it rotates freely inside the pipe and allows me to align the screw holes.

I have a feeling Python (Vance & Hines) manufactures pipes in the U.S. and sources baffles from China. The fit between the two parts is not right.
 

Last edited by Geoff; Aug 17, 2014 at 07:58 PM.
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Old Aug 17, 2014 | 09:05 PM
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Either drill other holes, or get a set of Khromewerks drag pipe baffles. Clean the inside of the pipes w brake cleaner and coat the baffles w a nice coat of hi temp anti-seize.
 
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Old Aug 17, 2014 | 11:02 PM
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Originally Posted by Geoff
Any suggestions for lining up the (2) screw holes in the baffle and pipe on Python mufflers? Anyone who's done this knows it sounds easy, but is not.
Put the baffles in the freezer overnight, start the bike and warm up the mufflers real good and I bet they fall in.

Mark
 
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