Ironhead piston smashed
The picture is from before I filed the ring groove
Hope you continue to enjoy your ride here with us on the HDFORUM.
Only as a suggestion, but very important, create a signature line similar to mine with your year, model, and all the letters Harley assigned to your bike. It will appear at bottom of your post.
You can also add a favorite picture to the signature line.
Doing this will be helpful if you ask a question or someone asking a question. All Harleys aren't the same with many changes and variations over the years.
Above since this is welcome area. No biggie but you will get more replies if you need them probably in tech area.
I will say, a ring seals as it gets pushed out to the cylinder wall and down to lower face. That lower face is damaged. So your going to loose compression.
That lower face is usually what wears as an engine wears out and that is one of a few ways pistons are inspected. The groove width.
It's best to replace it and hit the cylinder with a hone to break glaze . Be sure to cut ridge ring for sure if there is one at top of cylinders. New rings in new pistons will be damaged hitting it.
Good luck.
Wants some more opinions, copy and paste it here in a new thread.
https://www.hdforums.com/forum/engin...cal-topics-46/
Last edited by Jackie Paper; Jan 20, 2024 at 09:23 AM.
I tell a lot of new comers to the forum to get: Factory Service manual and the Parts manual. Take to an office supply store and have them put a spiral binder in place of the glued binder. That will let the manuals lay flat on your bench. Get a three ring binder and record all your maintenance, repairs, accessories, etc. This will be a great reminder of what was done when. And great material to pass along to the new owner should you sell and upgrade. Also know how large your fuel tank is, a rough idea of your range per tank, and record your fuel usage. I have an app called Simply Auto that I record all my fuel used. I use the odometer and use the fuel gage as reference only. I reset the odometer to zero on fill ups, and I know I can safely get 200 miles on a tank on around town riding, and upwards of 230+ on trips.
1. If you removed material, you have changed the balance of the piston and that will affect the crank, rod and other balance of the engine.
2. As stated, the piston may have damage not visible.
3. The ring groove is now wider and the piston ring will hammer the upper and lower part of the groove because of the extra space.
4. Do it right or you may be rebuilding the entire engine.
Good luck.
https://www.hdforums.com/forum/ironhead-66/
Trending Topics
The Best of Harley-Davidson for Lifelong Riders













