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Old Sep 7, 2024 | 06:33 PM
  #101  
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I raced it up at ESTA Dragway in central New York. After Dyno tuning it, I forgot about the rev limiter that was set to 6700 rpm.. My bad, live and learn.. Hit the rev limiter a couple times. In my data logging I saw it hit 6850 several times.. I normally have it set to 6200 but I wanted to see what it would do on the Dyno at 6500..
 
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Old Sep 7, 2024 | 06:41 PM
  #102  
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Originally Posted by paulmedford
how did the valve bend with no contact?
Possibly valve to valve contact is all I can figure..
 
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Old Sep 7, 2024 | 06:53 PM
  #103  
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Originally Posted by 98hotrodfatboy
I raced it up at ESTA Dragway in central New York. After Dyno tuning it, I forgot about the rev limiter that was set to 6700 rpm.. My bad, live and learn.. Hit the rev limiter a couple times. In my data logging I saw it hit 6850 several times.. I normally have it set to 6200 but I wanted to see what it would do on the Dyno at 6500..
Overrevving is not going to bend a valve unless the valve hits somethinig.. Heck I had my 113 evo set to 7000.. 170 lb triple springs and 640 lift cam.. First 20000 I used to bang the limiter. Not hard in first gear at the track until I started short shifting first..

With the valves seated what is the distance between the edges of the 2 valves?

It's a Tman cam?
 
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Old Sep 7, 2024 | 07:09 PM
  #104  
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My guess is over-revving caused the valve float and the piston hit it. Once it is hit, it can stick in the guide, and the next time it's supposed to open the support plate breaks instead. (Although I'm not clear on how that would work.) Must be pretty strong pushrods...

[Edit] Is the bolt in the upper left of the photo loose? How did that happen? Is that the valve that stuck?
 

Last edited by John CC; Sep 7, 2024 at 07:23 PM.
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Old Sep 7, 2024 | 07:54 PM
  #105  
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Originally Posted by John CC
My guess is over-revving caused the valve float and the piston hit it. Once it is hit, it can stick in the guide, and the next time it's supposed to open the support plate breaks instead. (Although I'm not clear on how that would work.) Must be pretty strong pushrods...

[Edit] Is the bolt in the upper left of the photo loose? How did that happen? Is that the valve that stuck?
intake calve bent so yes it seems so. Valve to valve contact should show evidence on the other valve. This is a mystery!
 
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Old Sep 7, 2024 | 08:12 PM
  #106  
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Did you use new fasteners? Wondering if you got some stretch? Were the bolts still tight? It kinda looks like it lifted, and then cracked.
Did you have any backfire?
valve to valve damage to both, valve to piston will damage to both, all the rings intact?
 
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Old Sep 8, 2024 | 08:41 AM
  #107  
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Originally Posted by Max Headflow
Overrevving is not going to bend a valve unless the valve hits somethinig.. Heck I had my 113 evo set to 7000.. 170 lb triple springs and 640 lift cam.. First 20000 I used to bang the limiter. Not hard in first gear at the track until I started short shifting first..

With the valves seated what is the distance between the edges of the 2 valves?

It's a Tman cam?
valves seated distance is .250"
Yes T-Man 660PS-2

Originally Posted by John CC
My guess is over-revving caused the valve float and the piston hit it. Once it is hit, it can stick in the guide, and the next time it's supposed to open the support plate breaks instead. (Although I'm not clear on how that would work.) Must be pretty strong pushrods...

[Edit] Is the bolt in the upper left of the photo loose? How did that happen? Is that the valve that stuck?
The pushrods checked perfect and are S&S.
Yes both bolts on that side of the Rocker plate loosened up as well as the 2 corner bolts for the lower rocker housing.
Yes that is the valve that had the damage but never stuck, it still moves very freely in the guide.

Originally Posted by Paintslinger16
Did you use new fasteners? Wondering if you got some stretch? Were the bolts still tight? It kinda looks like it lifted, and then cracked.
Did you have any backfire?
valve to valve damage to both, valve to piston will damage to both, all the rings intact?
No I did not use new fasteners and all 8 rocker bolts measured between 2.886" and 2.896" so I don't think there was an issue there.
No all 4 bolts were loose on that side of the head.
I definitely believe the loosening of the bolts contributed to the current issue, it did lift..
No i didn't have any backfires..
I never pulled the pistons because I initially didn't see anything that indicated any P/V contact. Also after i replace the cylinder head with my Stage II heads my leak down test went from 38% to 6%. I believe my initial ring gap was .026" top and .022" 2nd... So i don't believe there is any damage to the rings..

Again I'm pretty certain that where the valve is bent could only be caused by either V-V or V-P.. But I could not find any witness marks to confirm which might have happened.

In the following link that I posted about the heads and valve clearance you can see that the rocker geometry was way out, I still believe that this was the issue with the bolts loosening up causing the whole situation.

Valve To Piston Clearance... - Page 3 - Harley Davidson Forums (hdforums.com)
 
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Old Sep 8, 2024 | 09:34 AM
  #108  
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If the components flexed and lifted at higher rpm, lifters took up the slack, then when components unflexed at lower rpm, the valves would be floating and interference happened. Doesn’t matter much if V/V or V/P at this point
 
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Old Sep 8, 2024 | 09:39 AM
  #109  
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I think the bolts loosened up and caused the issue, guess ensure everything is loctited and torqued down this time, hope you enjoy this new build !
 
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Old Sep 8, 2024 | 09:45 AM
  #110  
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Originally Posted by harpwrench
If the components flexed and lifted at higher rpm, lifters took up the slack, then when components unflexed at lower rpm, the valves would be floating and interference happened. Doesn’t matter much if V/V or V/P at this point
^^^
This
 
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