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Help with fork assembly

Old Dec 6, 2010 | 09:02 PM
  #1  
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Default Help with fork assembly

I tore down my 09' Street Bob and got some powder coating done. I chose not to change anything but the oil in the forks at this time but I am confused about something.

http://partsfinder.onlinemicrofiche....=13&A=565&B=30

The diagram in the link listed above is the same as the one in my service manuel. My forks do not match the diagram. I do not seem to have #17 (collar spring) and I DO have a long spacer between #16 (the washer on top of the spring) and #31 (the cap bolt) The spacer is just a thin wall piece of steel pipe approx 11' long.

I can not find any diagram that reflects the parts my forks contain. I am about to re-assemble the forks and want to know if this is correct or what? I bought the bike new and the forks have never been touched prior to this.

Any ideas??
 
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Old Dec 6, 2010 | 09:16 PM
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I just did my 08 WG this weekend...#17 does go between #16 and #31....
 
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Old Dec 6, 2010 | 09:51 PM
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The way the diagram is drawn, it shows the spacer going in before the "spring, rebound" or 'top-out spring' ... that is incorrect ... I am of the opinion that the correct assembly sequence is the spacer goes in last before the top bolt ....

I replaced my stock springs with Race Tech springs and the spacer goes on top in the reassembly instructions ....
 
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Old Dec 6, 2010 | 10:56 PM
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Ok then, you agree with what I am seeing upon disassembly so they will go back to tegether that way. I have a little more confidence now!!



Thanks for replying
 
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Old Dec 7, 2010 | 02:33 AM
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All put back together and seem to be working fine... Thanks fellas!
 
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