Handlebar Bumper Stop? Any ideas?
Although I planned during the cold winter months in the desert of Las Vegas to remove my tank and wrinkle black powder coat it to match the rest of my DRKHOG I didn't want to do it because of the dent in the front of my tank
At first I thought my Carlini 1-1/2" handlebars w/ Boob Risers caused the top of my triple tree to hit the tank but that's not possible. It's due to my installed 2" tank lift which is obviously what caused this puts the right side of the tank within reach of the top of the triple tree.
See photos and you can see the DEEP dent in my tank, caused from attempting to park and hit some sand, thereby sliding into the cement stop. Didn't drop the bike but twisted the front wheel towards the right which pushed the tree into the tank. Normal riding I never turn the handlebars this far but running into something solid can cause this
So my question is I don't want to lose the 2" tank lift, although I know this would be the easiest fixt, so what would you suggest for a handlebar stop to prevent the front end from turning so far. I am going to wrinkle black the tank after I pound out this dent but don't want to go through this trouble to just create another dent in the future from turning to much.
Any suggestions, ideas, solutions? Thanks for the assistance fellow Dyna riders.
I like your suggestion of drill and tap a bolt for a custom bumper stop. I'll do that while I'm getting new tires installed later this week. Seems like an easy fix. Much appreciate the suggestion JRK5892.
I had thought about changing the bump stops but the reduced amount of turning radius just was not feesable.
By the way I have 12 inch apes and they would really get into the tank on occasions where I needed the tight turning radius
For a fix, I was going to drill a hole in the stop and tap it with threads and a lock nut
Dan
I think JRK's idea of drilling and tapping is probably the best option for keeping it discrete.
Last edited by cjlandry; Oct 17, 2011 at 09:17 PM.
You should have loosened your tank and pulled it as far back (towards the seat) as possible. I actually had to ream out (with a drill bit) the rear mount holes just a bit to get the clearance.
All these other suggestions are way more work than is necessary.
The more I look at your pics, the more I can't help but think "didn't you feel any resistance when you went full right? Looks like you just kept going."
Last edited by SC-Longhair; Oct 17, 2011 at 09:22 PM.
Trending Topics
Although I planned during the cold winter months in the desert of Las Vegas to remove my tank and wrinkle black powder coat it to match the rest of my DRKHOG I didn't want to do it because of the dent in the front of my tank
At first I thought my Carlini 1-1/2" handlebars w/ Boob Risers caused the top of my triple tree to hit the tank but that's not possible. It's due to my installed 2" tank lift which is obviously what caused this puts the right side of the tank within reach of the top of the triple tree.
See photos and you can see the DEEP dent in my tank, caused from attempting to park and hit some sand, thereby sliding into the cement stop. Didn't drop the bike but twisted the front wheel towards the right which pushed the tree into the tank. Normal riding I never turn the handlebars this far but running into something solid can cause this
So my question is I don't want to lose the 2" tank lift, although I know this would be the easiest fixt, so what would you suggest for a handlebar stop to prevent the front end from turning so far. I am going to wrinkle black the tank after I pound out this dent but don't want to go through this trouble to just create another dent in the future from turning to much.
Any suggestions, ideas, solutions? Thanks for the assistance fellow Dyna riders.
Whether it is or not, the solution to getting more clearance is a kit we make specifically to shift the tank back without having to drill or ream out your frame.
Send me a PM with your address and we will get one out to you.
btw, for inquiring minds...that is NOT our tank lift.
DKCustomProducts.com
The Best of Harley-Davidson for Lifelong Riders
You should have loosened your tank and pulled it as far back (towards the seat) as possible. I actually had to ream out (with a drill bit) the rear mount holes just a bit to get the clearance.
All these other suggestions are way more work than is necessary.
The more I look at your pics, the more I can't help but think "didn't you feel any resistance when you went full right? Looks like you just kept going."
I actually never turn that tight but when I hit sand in Tulsa, OK that's when the damage was done. I just kept on going and now that it's there I can't help but notice it. Fortunately it can get any worse as the triple trees can't go any further

Anyway I'm bidding on a couple of tanks online in order to powder coat wrinkle black to match the rest of the DRKHOG then I'll spend a few hours with the suggested solutions, yours included to ensure tank is safe.
You want to spend 2x the money to buy a tank instead of just getting that dent fixed? I posted in another thread that I had my tank fixed last year for $100. That was dents pulled, stripped and primed for paint from an auto-body guy.
You could probably pop that dent out.
What do I know. It's your money.







