EVO All Evo Model Discussion

how to replace the starter on my 86 flhtc

Thread Tools
 
Search this Thread
 
Old Oct 22, 2014 | 06:42 PM
  #1  
watindes's Avatar
watindes
Thread Starter
|
Cruiser
Joined: Feb 2012
Posts: 247
Likes: 1
From: richmond
Default how to replace the starter on my 86 flhtc

Found my issue, when I hit my starter button I get 12v at my starter motor wire connected to the big stud on the side. It does not spin, which tells me the motor is toast.
I have the separate starter and solenoid. To replace my starter motor do I pull the two bolts I can see, the one bolt supporting it on the transmission and it just slides out or is it necessary to pull the outer primary?
 
Reply
Old Oct 22, 2014 | 09:11 PM
  #2  
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
15 Year Member
Top Answer: 3
Joined: Nov 2006
Posts: 12,878
Likes: 5,449
From: la la land jerzey
Default

Originally Posted by watindes
Found my issue, when I hit my starter button I get 12v at my starter motor wire connected to the big stud on the side. It does not spin, which tells me the motor is toast.
I have the separate starter and solenoid. To replace my starter motor do I pull the two bolts I can see, the one bolt supporting it on the transmission and it just slides out or is it necessary to pull the outer primary?
yep thats how its removed no need to remove the primary take a term off the battery just to be safe
 
Reply
Old Oct 23, 2014 | 06:41 AM
  #3  
watindes's Avatar
watindes
Thread Starter
|
Cruiser
Joined: Feb 2012
Posts: 247
Likes: 1
From: richmond
Default

When I see a picture of a starter motor for my bike there are two studs next to the gear on the end. are these part of the starter case or are there bolts that hold these in place inside the housing.

So all I have to do is:

1Remove the two bolts I see bolting it to the primary
2Remove the bolt that is attached to the transmission
3slide the starter motor out

Thats it?

has to be more difficult than that
 
Reply
Old Oct 23, 2014 | 07:59 AM
  #4  
Dr.Hess's Avatar
Dr.Hess
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 8,201
Likes: 3,089
From: NW AR
Default

According to the shop manual, that's it. You really need a shop manual.
 
Reply
Old Oct 23, 2014 | 08:03 AM
  #5  
tmanbuckhunter's Avatar
tmanbuckhunter
Outstanding HDF Member
Joined: Jul 2013
Posts: 2,874
Likes: 36
From: Houston, TX
Default

Remove bendix and assembly, and then the two bolts on actual motor bolting it to inner primary. Easy as pie.
 
Reply
Old Oct 23, 2014 | 08:15 AM
  #6  
watindes's Avatar
watindes
Thread Starter
|
Cruiser
Joined: Feb 2012
Posts: 247
Likes: 1
From: richmond
Default

So I DO need to take off the outer primary to remove the starter. Mine has the seperate solenoid an stater motor. Yes I know i need a manual, when she is running you dont think about buying one. Dr. Hess do i or do I NOT need to remove my outer primary
 
Reply
Old Oct 23, 2014 | 09:03 AM
  #7  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Thumbs up

Originally Posted by Dr.Hess
According to the shop manual, that's it. You really need a shop manual.
Yep - the factory shop manual!
 
Reply
Old Oct 23, 2014 | 09:05 AM
  #8  
Dr.Hess's Avatar
Dr.Hess
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 8,201
Likes: 3,089
From: NW AR
Default

My Factory Shop Manual specific to your's and my bike doesn't say anything at all about pulling the primary cover off. It says disconnect the solenoid cable, bolt on the transmission, bolts or stud nuts, battery negative cable, remove the starter.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-1

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-2

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-3

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-4

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-5

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-6

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-7

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-8

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-9

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
Old Oct 23, 2014 | 09:25 AM
  #9  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,066
Likes: 4,567
From: Haslet Texas
Default

Originally Posted by Dr.Hess
According to the shop manual, that's it. You really need a shop manual.
Originally Posted by grbrown
Yep - the factory shop manual!
 
Reply
Old Oct 23, 2014 | 05:53 PM
  #10  
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
15 Year Member
Top Answer: 3
Joined: Nov 2006
Posts: 12,878
Likes: 5,449
From: la la land jerzey
Default

that bike the starter comes out with the one bolt under the end cover to the trans door and the 2 in the end of the starter itself it takes all of 10 min to remove and another 10 to install it -- the terminal nut for the main wire needs to come off as well

it has no power to the starter when the button is not ingaged but i would remove the battery terminal just to be safe
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Hoosier bird
Ignition/Tuner/ECM/Fuel Injection
11
Feb 22, 2014 12:33 PM
TooLoudSS
Dyna Glide Models
5
Mar 10, 2013 10:46 AM
SHVLrules
Shovelhead
5
May 6, 2012 01:25 PM
SecondChance!!
Touring Models
3
Jul 5, 2011 10:03 PM
mostSilly
EVO
11
Aug 1, 2010 12:46 AM




All times are GMT -5. The time now is 03:52 PM.

story-0
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-1
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-2
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-3
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-4
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-5
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-6
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-7
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-8
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-9
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE