When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
The rod comes out about 3/4 of inch. Its not tight though, it slides freely but comes to a complete stop before it comes out.
It's the multi piece rod then and mating points inside the shaft got ate up and mushroomed, won't come past the bushing in the end of the shaft. Clutch cable adjustment being too tight was the usual culprit on that failure
I'm glad Dan and 86 weighed in and confirmed what Mike said in post #4
I had '98 - up clutch basket and starter conversion in my head. That and having never converted one to spline shaft I got the OP confused in post #10, so my apologies for that.
Originally Posted by Dan89FLSTCView Post
No reason to replace the primary covers or starter, unless you want to use the later design starter setup.
I might as well if I have everything apart. The starter was beginning to give me issues. If you want to go that route updating the primary covers??, the newer starter set up is much better, and newer clutch primary set up 95-2007 which is also better, but you will also have to deal modifying the transmission case starter hole!
It all depends on how much you know on how far down the rabbit hole you want to go?
This ^
We met the other day and it's really how much you want to do/spend. Mike is really knowledgeable and has gave you some really good routes you can go.
Don't worry about the race, a dremel can easily get that out and it doesn't matter if you hit the shaft because well, it's f'd anyways haha. As far as the socket for your front sprocket and trans I can get you those easy, takes no time to do both.
If you keep your starter set up you can rebuild your bike with a splined shaft and clutch components for reasonably cheap.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.