EVO All Evo Model Discussion

Scars on Main Shaft 88 FXRS

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Old Jan 9, 2021 | 08:36 PM
  #21  
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Originally Posted by Handro
The rod comes out about 3/4 of inch. Its not tight though, it slides freely but comes to a complete stop before it comes out.
It's the multi piece rod then and mating points inside the shaft got ate up and mushroomed, won't come past the bushing in the end of the shaft. Clutch cable adjustment being too tight was the usual culprit on that failure
 
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Old Jan 9, 2021 | 08:40 PM
  #22  
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Originally Posted by Handro
A special puller for the race and a extra deep socket for the nut, correct?
Yes, you need both.
 
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Old Jan 10, 2021 | 12:10 AM
  #23  
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I’ll need the following parts.

clutch hub and clutch
New main shaft spline type
New inner and outer primary
New starter

can use my existing chain and compensator?

anything else I might have missed?
 
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Old Jan 10, 2021 | 07:32 AM
  #24  
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I don’t think you need a new inner and outer primary or starter.As Mike stated, just the later clutch and main shaft components up to 94.
 
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Old Jan 10, 2021 | 07:46 AM
  #25  
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No reason to replace the primary covers or starter, unless you want to use the later design starter setup.
 
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Old Jan 10, 2021 | 08:02 AM
  #26  
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I'm glad Dan and 86 weighed in and confirmed what Mike said in post #4

I had '98 - up clutch basket and starter conversion in my head. That and having never converted one to spline shaft I got the OP confused in post #10, so my apologies for that.
 
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Old Jan 10, 2021 | 08:41 AM
  #27  
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Originally Posted by Dan89FLSTC
No reason to replace the primary covers or starter, unless you want to use the later design starter setup.
I might as well if I have everything apart. The starter was beginning to give me issues.
 
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Old Jan 10, 2021 | 12:19 PM
  #28  
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Originally Posted by Dan89FLSTC View Post
No reason to replace the primary covers or starter, unless you want to use the later design starter setup.
I might as well if I have everything apart. The starter was beginning to give me issues. If you want to go that route updating the primary covers??, the newer starter set up is much better, and newer clutch primary set up 95-2007 which is also better, but you will also have to deal modifying the transmission case starter hole!
 

Last edited by mike131; Jan 10, 2021 at 12:33 PM.
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Old Jan 10, 2021 | 12:21 PM
  #29  
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It all depends on how much you know on how far down the rabbit hole you want to go?
 
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Old Jan 10, 2021 | 12:57 PM
  #30  
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Originally Posted by mike131
It all depends on how much you know on how far down the rabbit hole you want to go?
This ^
We met the other day and it's really how much you want to do/spend. Mike is really knowledgeable and has gave you some really good routes you can go.
Don't worry about the race, a dremel can easily get that out and it doesn't matter if you hit the shaft because well, it's f'd anyways haha. As far as the socket for your front sprocket and trans I can get you those easy, takes no time to do both.
If you keep your starter set up you can rebuild your bike with a splined shaft and clutch components for reasonably cheap.
 
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