EVO ultra charging problem
I'm at my wits end with this bike and charging. It has a new battery, new regulator, new stator, and new rotor and I am still not getting a charge. Stator is checking out good, regulator checked out good and is showing 14 volts at the lead with it not hooked to the bike. When I hook it to the bike its not charging. showing 12.9 volts before start, 12.3 while running and not moving from that. Circuit breaker is showing good on both sides, I even ran the regulator wire to the positive side of the battery to bypass it and still no joy on charging. What am I missing?
Welcome.
Follow the diagnostic procure at the top of the electrical sub forum. And make sure to check continuity and resistance of all the wiring.
Follow the diagnostic procure at the top of the electrical sub forum. And make sure to check continuity and resistance of all the wiring.
Last edited by TriGeezer; Jul 5, 2022 at 10:33 PM.
I'm at my wits end with this bike and charging. It has a new battery, new regulator, new stator, and new rotor and I am still not getting a charge. Stator is checking out good, regulator checked out good and is showing 14 volts at the lead with it not hooked to the bike. When I hook it to the bike its not charging. showing 12.9 volts before start, 12.3 while running and not moving from that. Circuit breaker is showing good on both sides, I even ran the regulator wire to the positive side of the battery to bypass it and still no joy on charging. What am I missing?
Just because a battery is new doesn't mean it's good and more importantly, these factory volt gauges are not the most dependable. If fairing gauge is reading 12.9 with engine off/switch on, that's suspect.....
Battery cables can harbor internal corrosion above the lugs. If the cables are original, it's a cheap replacement. They can be good enough to show continuity with a meter...but still be a source of problems.
Are you reading the voltage (12.9/12.3) on the fairing gauge or on a separate voltmeter at the battery?
Just because a battery is new doesn't mean it's good and more importantly, these factory volt gauges are not the most dependable. If fairing gauge is reading 12.9 with engine off/switch on, that's suspect.....
Just because a battery is new doesn't mean it's good and more importantly, these factory volt gauges are not the most dependable. If fairing gauge is reading 12.9 with engine off/switch on, that's suspect.....
Followed the diagnostics and these all are new parts , including a second new stator second new regulator and second new battery. Everything is showing it should be working it just isn’t. I know there has to be something I’m missing just can’t figure this one out.
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I had changed those to larger gauge about 3 years ago. Maybe they could be corroded by now? I’ve checked the connections and they are all good.
I'm not familiar with an Ultra's wiring specifically, but a voltage regulator usually needs to be well grounded to work correctly.
No paint, rust, or corrosion wherever it grounds to.
Missing, loose, or poor ground connections can cause weird electrical sh*t to happen on a vehicle or trailer.
No paint, rust, or corrosion wherever it grounds to.
Missing, loose, or poor ground connections can cause weird electrical sh*t to happen on a vehicle or trailer.













