EVO All Evo Model Discussion

Differnace in Stator Rotors

Thread Tools
 
Search this Thread
 
Old Jul 15, 2012 | 10:09 AM
  #1  
Bullys FLSTN's Avatar
Bullys FLSTN
Thread Starter
|
Cruiser
Joined: Jun 2008
Posts: 109
Likes: 1
From: Ethan, S.Dak.
Default Differnace in Stator Rotors

Ok, you all helped me determine my stator is bad (In a state of Stator confusion). Next question is can you tell me the differance between the standard rotor and the heavy duty? I see that the heavy duty rotor does not come with the spacers. Does the thickness of the heavy duty rotor not require any spacers? Or would it be better to get a system with a standard thickness rotor? Also when installing the rotor how do you know if spacers are needed? Sorry to keep beating this horse but want to make sure i get this right the first time. Have found a Ultima system with the heavy duty rotor at a good price, and after comparing the different systems just got in a state of "stator confusion again. Thanks again for all the help. Bully
 
Reply
Old Jul 15, 2012 | 10:18 AM
  #2  
Uncle G.'s Avatar
Uncle G.
Seasoned HDF Member
Liked
Loved
Community Favorite
Top Answer: 1
Joined: Jun 2010
Posts: 9,324
Likes: 3,869
From: Upstate New York
Default

If only the stator is bad, why are you replacing the rotor? I've had three stators on the bike, but I'm still running the original rotor.
 
Reply
Old Jul 15, 2012 | 10:31 AM
  #3  
Bullys FLSTN's Avatar
Bullys FLSTN
Thread Starter
|
Cruiser
Joined: Jun 2008
Posts: 109
Likes: 1
From: Ethan, S.Dak.
Default

Good question G. Most everyone says to replace the whole system. Also don't know if the regulator is bad as well, so just figured on a complete system.
 
Reply
Old Jul 15, 2012 | 10:41 AM
  #4  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,897
From: Bedford UK
Talking

I have a later spec high output stator, but original 1990 rotor. I don't know of any merit in changing that. I have seen photos of one which started to break up, but that is rare. The rotor has no electrics, it is simply a handful of permanent magnets set into a casting, entirely inanimate! That is until it starts spinning and the stator gets all excited and generates electrickery.

Dr Hess has our definitive test process for checking charging. Hopefully he will be along soon.
 
Reply
Old Jul 15, 2012 | 10:50 AM
  #5  
TwiZted Biker's Avatar
TwiZted Biker
Club Member
15 Year Member
Loved
Community Favorite
Top Answer: 10
Joined: Mar 2009
Posts: 66,104
Likes: 51,372
From: Niles Canyon Ca.
Default

Keep your old rotor it's much better quality than the cheesy replacements most kits have in them and yes you have do all kind of shimming and aligning with those at your own cost for the shims .

I've heard arguments both ways but from personal experience upgrading old bikes I've never seen or managed to measure a difference in out put or life span between them .
 
Reply
Old Jul 15, 2012 | 04:11 PM
  #6  
insp.clouseau's Avatar
insp.clouseau
Cruiser
Joined: Jul 2007
Posts: 210
Likes: 15
From: Belgium, Brabant
Default

Hehe, I came to the exact same point with my bike.

So if you're bike isn't loaded with electric junk...do you get any benefits with replacing with a "high output" stator?...they usually are 'high priced" too...
And again...how do you know if you need spacers?

If you use Moco parts, is there any chance it's a plug and play situation?
Guess I'm in the same situation as Bully...
 
Reply
Old Jul 15, 2012 | 04:16 PM
  #7  
Stiggy's Avatar
Stiggy
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2010
Posts: 17,547
Likes: 7,153
From: Oxford, Nc
Default

I replaced no less than 2 stators on my bike in the first 32,000 miles. Then when I lost the third at 57,000, I went with the newer "3 Phase" systems available from CompuFire and ( I believe,) Cycle Electric.

Now at 112,000 mles almost 3 years later and the system seems bulletproof. $400 complete from my Indy.
 
Reply
Old Jul 15, 2012 | 04:29 PM
  #8  
TwiZted Biker's Avatar
TwiZted Biker
Club Member
15 Year Member
Loved
Community Favorite
Top Answer: 10
Joined: Mar 2009
Posts: 66,104
Likes: 51,372
From: Niles Canyon Ca.
Default

Originally Posted by insp.clouseau
Hehe, I came to the exact same point with my bike.

So if you're bike isn't loaded with electric junk...do you get any benefits with replacing with a "high output" stator?...they usually are 'high priced" too...
And again...how do you know if you need spacers?

If you use Moco parts, is there any chance it's a plug and play situation?
Guess I'm in the same situation as Bully...
Look at the spline area where the rotor goes on the shaft , compare how thick the stock on is verses the new replacement unit which are about 2.5mm , the difference is what you have to shim up to get the compensating sprocket alignment right so the primary chain runs straight and the new ones tend to wobble out the splines just not meat on them . Also why they market the " New " heavy duty one for $$$$$ , you get to pay for somebody else not so bright idea .

Going the bigger 32 amp stator does 2 things , better for the bike & battery and means you can get one anywhere if it fails no waiting to order one from who knows where .
 

Last edited by TwiZted Biker; Jul 15, 2012 at 04:36 PM.
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Jul 15, 2012 | 04:38 PM
  #9  
Spanners39's Avatar
Spanners39
Seasoned HDF Member
15 Year Member
Photogenic
Liked
Loved
Joined: Dec 2010
Posts: 7,736
Likes: 1,524
From: Coromandel Peninsula New Zealand
Default

Originally Posted by Bullys FLSTN
Most everyone says to replace the whole system. .
That is because "most everyone" isn't a proper mechanic and is talking BS....fix the rotor, check the output, if its fine its fine......never actually had to replace a regulator after a bad stator....people make things up because they think that one thing always leads to another when in reality it doesn't.

Regulators can die of their own accord but when a stator goes it usually stops giving any power to the regulator and therefore the regulator isn't doing any work and idelness won't kill it.

A massive spike in output can kill a regulator as it can't dump the heat produced by regulating quick enough but in my experience a fried stator doesn't produce a power spike...a dead regulator can and will do that though.

No doubt the two can fail together but its a myth to say that they should or must be replaced together.....save your money for cheap hookers and expensive Tequila.....
 
Reply
Old Jul 15, 2012 | 04:46 PM
  #10  
TwiZted Biker's Avatar
TwiZted Biker
Club Member
15 Year Member
Loved
Community Favorite
Top Answer: 10
Joined: Mar 2009
Posts: 66,104
Likes: 51,372
From: Niles Canyon Ca.
Default

Originally Posted by Spanners39
That is because "most everyone" isn't a proper mechanic and is talking BS....fix the rotor, check the output, if its fine its fine......never actually had to replace a regulator after a bad stator....people make things up because they think that one thing always leads to another when in reality it doesn't.

Regulators can die of their own accord but when a stator goes it usually stops giving any power to the regulator and therefore the regulator isn't doing any work and idelness won't kill it.

A massive spike in output can kill a regulator as it can't dump the heat produced by regulating quick enough but in my experience a fried stator doesn't produce a power spike...a dead regulator can and will do that though.

No doubt the two can fail together but its a myth to say that they should or must be replaced together.....save your money for cheap hookers and expensive Tequila.....
I think the replace both thing came about during the shovel years when the MoCo changed the charging system 3 times with a different plug configuration and nobody ever had the right ones in stock so it was do both if you didn't want to sit for weeks waiting . Now it's pretty much standardized if it works leave it alone .
 
Reply



All times are GMT -5. The time now is 01:44 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE