EVO All Evo Model Discussion

Ignition problem? Will not fire

Thread Tools
 
Search this Thread
 
Old Nov 24, 2012 | 02:54 PM
  #11  
SportsterBob's Avatar
SportsterBob
Club Member
Joined: Feb 2008
Posts: 18,575
Likes: 4
From: Norfolk, VA
Default

Originally Posted by deuce40s
After messing with it some more, I'm not getting any voltage readings on the coil between the positive and negatives with the bike turning over. This is with and without the jumper lead directly from the battery. It's sounding to me like the ignition module is broken?
Your module could be pulling down the 12V at the coil...Looks like you covered all the other bases.
 
Reply
Old Nov 26, 2012 | 02:58 PM
  #12  
deuce40s's Avatar
deuce40s
Thread Starter
|
Advanced
Joined: May 2009
Posts: 70
Likes: 0
From: The South
Default

I was afraid I had covered the bases. It looks like I'm buying another module. Thanks for the help.
 
Reply
Old Nov 26, 2012 | 07:06 PM
  #13  
kbootch's Avatar
kbootch
Intermediate
Joined: Jan 2011
Posts: 36
Likes: 1
Default

Did you try to pull a code to see if it may be Crank position sensor or Cam Position?
 
Reply
Old Nov 29, 2012 | 12:02 PM
  #14  
I8SMK4U's Avatar
I8SMK4U
Tourer
Joined: Sep 2008
Posts: 322
Likes: 0
From: California
Default

Can't figure out hour to quote a quote but to Spanners39, all my knowledge about the VOES comes from only my experience and findings. What I found in a lot of the installation instructions for different manufactures was a warning of what causes heat related failures with ignitions and the VOES is a culprit. I got the Daytona twintec model 1005 a and right on page one on the front it goes over "Heat Related Failures." Per Daytona " with the VOES switch removed or non functional, all street engines require vacum advance. Without vacum advance at idle or partial throttle, thermodynamic efficiency is reduced and engine temperatures increase significantly." So that's where I learned about that. My ignition was set up to run with the voes but i did not know that the voes was non functional till i tested it. I know she can run with the VOES not hooked up, I've done it and kept buying modules. Now that I fixed the VOES, I have not had a problem in 10,000 miles, one trip to Sturgis from CA and picked up 8 miles/gallon so I just assumed it was all relative. Is it correct?...I don't know..I make a better life saver than a bike doctor.
 
Reply
Old Nov 29, 2012 | 10:07 PM
  #15  
Spanners39's Avatar
Spanners39
Seasoned HDF Member
15 Year Member
Photogenic
Liked
Loved
Joined: Dec 2010
Posts: 7,736
Likes: 1,524
From: Coromandel Peninsula New Zealand
Default

Originally Posted by I8SMK4U
Can't figure out hour to quote a quote but to Spanners39, all my knowledge about the VOES comes from only my experience and findings. What I found in a lot of the installation instructions for different manufactures was a warning of what causes heat related failures with ignitions and the VOES is a culprit. I got the Daytona twintec model 1005 a and right on page one on the front it goes over "Heat Related Failures." Per Daytona " with the VOES switch removed or non functional, all street engines require vacum advance. Without vacum advance at idle or partial throttle, thermodynamic efficiency is reduced and engine temperatures increase significantly." So that's where I learned about that. My ignition was set up to run with the voes but i did not know that the voes was non functional till i tested it. I know she can run with the VOES not hooked up, I've done it and kept buying modules. Now that I fixed the VOES, I have not had a problem in 10,000 miles, one trip to Sturgis from CA and picked up 8 miles/gallon so I just assumed it was all relative. Is it correct?...I don't know..I make a better life saver than a bike doctor.
There are a lot of statements in USA based instructions that are there to prevent litigation rather than to educate the owner.......
 
Reply
Old Nov 30, 2012 | 08:06 AM
  #16  
JohnnyC's Avatar
JohnnyC
Outstanding HDF Member
Joined: Oct 2010
Posts: 2,706
Likes: 14
From: Near Frankenmuth, MI
Default

See if you can borrow an ignition module to swap out.

Doing that pinned down my issue to the ignition module which I updated with the better performing Crane HI4E.

I had gone through every single item replacing the coil and the cam sensor. Soon as I put in a borrowed module it ran perfect. I upgraded it and have been very pleased with the improvements.
 
Reply
Old Nov 30, 2012 | 08:19 AM
  #17  
pauliespringer89's Avatar
pauliespringer89
6th Gear
Joined: Oct 2011
Posts: 10
Likes: 0
From: melbourne australis
Default

Had very similar situation, cranked well, fuel there but no matter what no spark at the plugs . Check voes though mine is a cursed 89 softail which is a world of its own but. Next coil. Nothing. Ended up being dry solder on the stop start on off. Now this was after fitting a new mikuni never run. Check that wiring!! Could save coin. And years off your life?
 
Reply
Old Nov 30, 2012 | 10:12 AM
  #18  
deuce40s's Avatar
deuce40s
Thread Starter
|
Advanced
Joined: May 2009
Posts: 70
Likes: 0
From: The South
Default

I pulled out the module this morning and flipped it over. I can't remember what these are supposed to look like on the back, but I doubt it's supposed to look like this:






Reckon this is my problem?

Also, I noticed I can rotate my rotor cup by finger. The bolt that runs through it isn't tight so that's another problem. I'm not sure which came first, the rotor cup coming loose or the module magnets disintegrating.
 

Last edited by deuce40s; Nov 30, 2012 at 11:54 AM.
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-1

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-3

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-4

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-5

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-6

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-7

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-8

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
story-9

The Best and Worst Harley-Davidson Moves of 2025

 Verdad Gallardo
Old Nov 30, 2012 | 12:32 PM
  #19  
JohnnyC's Avatar
JohnnyC
Outstanding HDF Member
Joined: Oct 2010
Posts: 2,706
Likes: 14
From: Near Frankenmuth, MI
Default

Actually the magnets may be just fine. Looks like they're just covered by metal filings possible having to do with the loose bolt.

This would cause the timing to shift.

If your able to reposition things and bolt it down, it may work just fine. Maybe some locktite on the bolt would help.
 
Reply
Old Nov 30, 2012 | 12:47 PM
  #20  
deuce40s's Avatar
deuce40s
Thread Starter
|
Advanced
Joined: May 2009
Posts: 70
Likes: 0
From: The South
Default

I just ran up to the dealer to see if they had a module I could look at. Of course they don't have any in stock.

As you can barely see in the picture, the magnet on the right is completely closing the gap that the rotor cup needs to pass through. The other gap is flush all the way through. I'm not sure if the magnets are supposed to be protruding into the gap at all.

Either way, the reason the rotor was spinning freely is because the indexing tab broke off. There's no way for it to stay timed. I'm not sure what caused what, but both are broken and will have to be replaced.
 
Reply



All times are GMT -5. The time now is 02:41 AM.

story-0
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-1
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-2
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-3
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-4
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-5
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-6
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-7
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-8
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE
story-9
The Best and Worst Harley-Davidson Moves of 2025

Slideshow: A clear-eyed look at what actually worked for Harley this year, and what quietly undermined its progress.

By Verdad Gallardo | 2025-12-29 17:10:48


VIEW MORE