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Engine won't return oil when hot????

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Old Jan 9, 2013 | 06:22 PM
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Default Engine won't return oil when hot????

Hello, I am posting this for a friend. He has asked every bike shop mechanic in our area and no one knows what the issue is.

It's a 97 Heritage Softail, when the engine is up to running temp it won't return any oil to the tank and the tank will be empty. If you let the bike cool down and crank it all the oil will return to the tank, ride for about 100 miles and it will do the same thing. The oil tank will be empty.

The engine has a new oil pump, breather gear and umbrella valves.

Thanks for any help!
 
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Old Jan 9, 2013 | 06:23 PM
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Return and breather pipes might be transposed (wrong way round) its easy to get them wrong at either end.
 
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Old Jan 9, 2013 | 09:17 PM
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Been thinking about this one, where is the oil going when not flowing to the tank? it has to be flooding the crankcase but would breech into headbreather tube and cause a big mess, since he can ride it for 100 miles that rules out this theory so the other area is the primary thru a bad crank seal.

It would be possible for returning oil into the crankcase can travel into the primary by a bad crank seal when it becomes thinner from heat and levels back into the engine case when shut off allowing the tank to fill up due to the oil pump has something to draw again. I believe the key would be to pull a inspection plate off of the primary when the tank is low to rule this possibility out, the oil is collecting somewhere.

Something else than can support the primary theory is the moving parts in the case allow more room for filling while spinning pulling the oil level down out of the tank and the primary becomes overfull when shutoff sending oil back into the engine crankcase for the oil pump to fill the tank and the cycle starts over, it's a theory but based on mechanical principals
 
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Old Jan 9, 2013 | 09:28 PM
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He could have a faulty pump with a broken keyway on the return so the gear slips on the shaft when its hot.....saw this on a Shovel last year only it was the main drive key that was missing....bike had oil pressure until it got hot and then it had none.
 

Last edited by Spanners39; Jan 9, 2013 at 09:32 PM.
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Old Jan 10, 2013 | 06:53 AM
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Thanks for the help! I'm gonna run all this by him this evening.

He told me on a long ride the bike did this and the oil light came on and the bike started running really bad. He pulled over put another quart of oil in it, light went off and the bike ran better. The next day he fired the bike up and checked the oil level and it was 1 quart over. Weird.... Thanks again!!!
 
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Old Jan 10, 2013 | 07:21 AM
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I think spanners is on the right track as I have seen this too. If it pumps oil cold and not hot, that sounds like the right thing to check. Just be sure it is plumbed correctly as well.
John
 
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Old Jan 10, 2013 | 07:29 AM
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Ihgdale, be sure to follow up what they find out.....??
 
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Old Jan 10, 2013 | 07:07 PM
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I'll definately keep you guys updated. Thanks!
 
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Old Jan 10, 2013 | 08:36 PM
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The only other questions that needs asked, was the umbrella valves and breather gear replaced because oil was slobbering out the vent tubes? Was the oil pump replaced trying to repair this problem and never corrected it? Let us know
 

Last edited by 1997bagger; Jan 10, 2013 at 08:47 PM.
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Old Jan 12, 2013 | 12:36 PM
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was the umbrella valves and breather gear replaced because oil was slobbering out the vent tubes? Was the oil pump replaced trying to repair this problem and never corrected it? Let us know
The oil pump, umbrella valve and breather gear were changed out trying to correct the problem. Breather gear was changed to a S&S steel gear and it is timed correctly.
 
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