Flathead A place to talk about Flathead motors.

1941 WL battery question

Thread Tools
 
Search this Thread
 
Old Dec 5, 2008 | 11:47 AM
  #11  
d_slat's Avatar
d_slat
Road Warrior
Joined: Aug 2008
Posts: 1,306
Likes: 864
From: Sheboygan, WI
Default

yeah, let us know what she does when you try to fire her up. It's always cool to hear about what other ppl are working on.
 
Reply
Old Dec 8, 2008 | 09:13 AM
  #12  
gunnut1's Avatar
gunnut1
Cruiser
Joined: Oct 2008
Posts: 121
Likes: 1
Default

If you just want to see if the engine will run, you can disconnect the generator and use any 6 volt source (such as 6volt battery charger or even a 6 volt "lantern battery") I have sen this done many years ago on small air cooled engines.
 
Reply
Old Dec 8, 2008 | 03:16 PM
  #13  
kngkong's Avatar
kngkong
Thread Starter
|
4th Gear
Joined: Nov 2008
Posts: 8
Likes: 0
From: Wellington, New Zealand
Default

Originally Posted by gunnut1
If you just want to see if the engine will run, you can disconnect the generator and use any 6 volt source (such as 6volt battery charger or even a 6 volt "lantern battery") I have sen this done many years ago on small air cooled engines.
Hi gunnut,
Yes, I would be interested in something like this. I have a couple 6V power sources which will work. I have the wiring harness on order but at this time there is none, so i am interested in just being successful in seeing a spark at the plugs.

I tried wiring up the battery: pos to front of coil, neg to frame, rear of coil to points, and grounding the spark plug against the engine. Then tried to kick the starter to see if there is any spark. I didnt see any. Maybe its just a bad coil, i have a good one on the way, but am i missing anything fundamental with what im doing? I think this should work right?

I tested and I am getting 6V to the points
 
Reply
Old Dec 9, 2008 | 07:48 PM
  #14  
kngkong's Avatar
kngkong
Thread Starter
|
4th Gear
Joined: Nov 2008
Posts: 8
Likes: 0
From: Wellington, New Zealand
Default

Originally Posted by gunnut1
If you just want to see if the engine will run, you can disconnect the generator and use any 6 volt source (such as 6volt battery charger or even a 6 volt "lantern battery") I have sen this done many years ago on small air cooled engines.
let me rephrase that... since i dont have a wiring harness yet what would the simplest way of wiring the engine to run. It doesnt need the generator in the system in fact i would prefer it out.

thanks for the help
 
Reply
Old Dec 10, 2008 | 07:35 AM
  #15  
robzuc97's Avatar
robzuc97
Road Master
Joined: Nov 2007
Posts: 1,223
Likes: 3
From: Peoria, AZ
Cool Beautiful bike!

Don't change a thing! I'd recommend patience esp. with all the wiring that goes to this 'n that then to try to jumper it. Battery acts as a "load" for the charging system, also, and could cause components to burn out. I have MMI Early Model class for the next two days if you need a parts look-up or service manual info within reason; still have two days of projects to do, too, but will do my best to get the info though (usu sit around for 1.5 hours after getting done); sounds like you could use the "coil test" & will look up tonight.
 
Reply
Old Dec 10, 2008 | 09:39 AM
  #16  
sqdealgeorge's Avatar
sqdealgeorge
Road Warrior
Joined: Dec 2007
Posts: 1,854
Likes: 20
From: Eagle River WI
Default

The distrib/circuit breaker might have to be timed (if it was removed from the engine ?) The points (Narrow lobe ) should be set at .022 If you have 6 volts to the points close the points use your finger to open the points you should see spark and hear the plugs fire If you have this the coil is probably ok and timing could be an issue
 
Reply
Old Dec 10, 2008 | 03:41 PM
  #17  
robzuc97's Avatar
robzuc97
Road Master
Joined: Nov 2007
Posts: 1,223
Likes: 3
From: Peoria, AZ
Default

Did this last night on a Pan... as stated above but can use either the narrow or the broader lobe of the CB cam to set the .022" gap with slight drag on the feeler gauge. To set the timing advance, disconnect the black wire (or one closest to the engine) from the coil and hook up a multimeter on OHMS with the audible beeper on (save you from having to look!): red to coil wire and black lead to engine ground. Audible multimeter noise should stop sounding when at retard (full forward on the left hand grip). Setting the advance helps with the kick-back when starting but I feel it this morning!
 
Reply
Old Dec 10, 2008 | 04:07 PM
  #18  
kngkong's Avatar
kngkong
Thread Starter
|
4th Gear
Joined: Nov 2008
Posts: 8
Likes: 0
From: Wellington, New Zealand
Default

Originally Posted by robzuc97
Did this last night on a Pan... as stated above but can use either the narrow or the broader lobe of the CB cam to set the .022" gap with slight drag on the feeler gauge. To set the timing advance, disconnect the black wire (or one closest to the engine) from the coil and hook up a multimeter on OHMS with the audible beeper on (save you from having to look!): red to coil wire and black lead to engine ground. Audible multimeter noise should stop sounding when at retard (full forward on the left hand grip). Setting the advance helps with the kick-back when starting but I feel it this morning!
george and rob,
Thanks for all the advice! Will take a look into all of this this weekend hopefully. But sounds like youre suggesting I dont really move on until I get the wiring harness and components all wired together properly which could be another two weeks or so until it arrives. Unless there is a reliable way to temporarily wire this all safely and correctly in the meantime? I probably have plenty other things to keep me busy until then but getting a little antsy to see if she'll run.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-1

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-3

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-4

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-5

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-6

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-7

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-8

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
story-9

The Best and Worst Harley-Davidson Moves of 2025

 Verdad Gallardo
Old Dec 11, 2008 | 01:56 AM
  #19  
robzuc97's Avatar
robzuc97
Road Master
Joined: Nov 2007
Posts: 1,223
Likes: 3
From: Peoria, AZ
Post Some info I found

Not sure what wiring harness is missing but I won't recommend it since everything is pretty much interconected and may not work anyways. The battery acts as a load resister for the charging system and could cause excessive voltage to the wiring and electrical components. The battery is a 6V HD part number 66006-29F which is still available from Harley but probably have to order it. I looked in the service manual but I guess parts were cheap enough back then so no REAL testing except: 1) check battery condition; the coil will not operate properly with a near discharged battery. If headlight and display lights illuminate, probably okay. 2) try new spark plugs as soot or any other similar will cause high plug resistance and the older bikes didn't put out a huge plug spark 3) inspect circuit breaker points for corrosion, gap of .022", or replace the condensor 4) install new coil. The only test I know (which may have questionable results) is that with the points closed, the coil-to-CB will have battery voltage going to it; with the points open the plugs fire, so there will be no voltage at the terminal. I looked up the following in the HD parts book (from 1930-45) so they may not be applicable but may be cross-referenced by these OEM's in the V-Twin Catalog: condensor=1629-30, CB points=1569-30A, spark cables=1596-30 (long) & 1597-30 (short), coil-to-CB wire=1613-30B, 2-brush generator (w/o drive gear)=1501-30 {not sure what you have since a lot of people did a three-to-two brush conversion=service bulletin #418}, generator overhaul kit=1503-40, generator cut-out relay=4786-38, ignition coil 31602-30 (superceded 1722-30A) and spark plugs can be ND M-17 or Champion D-14 or 16's (HD had five different P/N= S/P #1 through 5 were 37-09A, B, C, D, E, and F (racing); the WL's at school have either the Champion & ND's). A really good book to buy for your restoration is called "How to Restore Your Harley-Davidson"-by Bruce Palmer III for $39.95 US: it sounds like a simple "how-to" type book but it is a guide to how to properly restore and it's packed with each model year's information all the way to 1903. Check it out and you'll go WOW! If you have any special requests for look-ups meanwhile, send me a PM within 18 hours as I have my last day (FINALLY!) of school so I can look it up for you prior to graduation Friday afternoon.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
peteknok06
Touring Models
3
Oct 2, 2017 01:57 PM
rquest
Softail Models
16
Jun 28, 2017 04:26 PM
slvrscoobie
Sportster Models
11
Mar 20, 2017 05:12 PM
scooper321
Touring Models
17
Jun 26, 2014 06:13 AM
mark mesi
Screamin Eagle CVO Models
2
Jun 19, 2009 10:22 AM




All times are GMT -5. The time now is 03:51 AM.

story-0
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-1
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-2
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-3
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-4
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-5
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-6
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-7
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-8
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE
story-9
The Best and Worst Harley-Davidson Moves of 2025

Slideshow: A clear-eyed look at what actually worked for Harley this year, and what quietly undermined its progress.

By Verdad Gallardo | 2025-12-29 17:10:48


VIEW MORE