Ignition/Tuner/ECM/Fuel Injection Need advice on ignition issues? Questions about a tuner? Have questions about a EFI calibration or Fuel Injection? Tips on Engine Diagnostics, how to get codes, and what they mean. Find your answers here.

Fuse Blows Everytime

Thread Tools
 
Search this Thread
 
Old Mar 20, 2009 | 10:20 PM
  #1  
Olyone's Avatar
Olyone
Thread Starter
|
Tourer
Joined: Apr 2008
Posts: 331
Likes: 3
From: CA
Question Fuse Blows Everytime

I have a 2007 Softail Deuce and out of the blue when ever I apply the brakes (Hand or Foot lever) I blow a fuse. I looked everywhere. when unplugging clip under seat to the rear lights it still blows. Does anyone know if there has been a TSB on this or know of any one else having this problem. I took apart the hand controls, and unpluged the the 2 connectors to the break line just under the frame and .....you guessed it, it still blows. Somewhere and somehow it is shorting out.

Any Ideas?????
 
Reply
Old Mar 21, 2009 | 03:22 AM
  #2  
Shovelhead Jeep's Avatar
Shovelhead Jeep
Stage I
Joined: Mar 2009
Posts: 1
Likes: 0
From: Irving Texas
Default

Sounds like a short in the handlebar controls.Its real easy to pinch a wire and not see it. I would also check the wires in the rear fender. Might have been rubbed into from the wheel.
 
Reply
Old Mar 21, 2009 | 08:49 AM
  #3  
LilBudyWizer's Avatar
LilBudyWizer
Road Warrior
Joined: Mar 2008
Posts: 1,691
Likes: 3
Default

The brake light power is orange/yellow. Pull the main fuse and bulb from the taillight then check the resistant between it and the black wire. It should be an open circuit. You can check at the connectors to isolate which section of the wiring a short is in.
 
Reply
Old Mar 21, 2009 | 09:01 PM
  #4  
ican's Avatar
ican
Tourer
Joined: Feb 2007
Posts: 252
Likes: 0
From: Arkansas
Default

I've seen more than a few with a short in the handle bar controls. One nice thing is it is easy to isolate the location. Don
 
Reply
Old Mar 21, 2009 | 10:18 PM
  #5  
Olyone's Avatar
Olyone
Thread Starter
|
Tourer
Joined: Apr 2008
Posts: 331
Likes: 3
From: CA
Default

I looked in the handlebar control and everything is pretty covered with conduit. Did not see anything out of the ordinary. Since the fuse is blowing shouldnt there be a bare wire shorting out on sometype of metal. There is a yellow wire under the seat that lookes pinched but no wire exposed. It is pretty frustrating and I thank everyone for their input. I will keep searching and check everything that everyone has suggested. I will also check back for additional advise.
Thanks again guys!!
 
Reply
Old Mar 24, 2009 | 05:55 AM
  #6  
mainshaft's Avatar
mainshaft
Road Warrior
Joined: Oct 2008
Posts: 1,536
Likes: 0
From: Virginia
Default

Did you add any options to your scoot? I had added the triple red light tail brake conversion to mine, 2 weeks later I was also blowing fuses, I threw the conversion kit in the trash and haven't had an issue since. Good luck.
 
Reply
Old Mar 24, 2009 | 06:51 AM
  #7  
shadylane's Avatar
shadylane
Advanced
Joined: Jan 2009
Posts: 99
Likes: 0
Default

You have a short on the red/yellow wire. It could be in one of the switchs or in the tail light. The brake light bulb or the socket could also be shorted internally. Time to drag out an Ohm meter.
 

Last edited by shadylane; Mar 24, 2009 at 06:55 AM.
Reply
Old Mar 24, 2009 | 07:57 AM
  #8  
rigidthumper's Avatar
rigidthumper
Grand HDF Member
Veteran: Army
Veteran: Navy
15 Year Member
Top Answer: 10
Joined: Jul 2007
Posts: 3,740
Likes: 8,537
From: Bates County MO
Default

Remove the handlebar master cylinder clamp, open the clam shell, and pull the black sheathing back about 3" to expose the area where that clamp sits. Carefully examine all of the wires right there. You'll find it.
That's where I've found the last 100 times.
HTH
Robin
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Mar 28, 2009 | 12:35 AM
  #9  
jungleman's Avatar
jungleman
Cruiser
Joined: Aug 2005
Posts: 164
Likes: 2
From:
Default

When I put my module under the seat to have my turn signals act as running lights and brake lights I started to blow fuses. Could not find anything wrong. I put in a heavier fuse
(from 15 amp to 20 amp) and works ok now. I know you should not change fuse sizes but I have had no further problems. I think that with the extral lights working it was borderline to many amps. 02 Electraglide. If it is not a dead short then I would think that is borderline maxing out amps. Mine would not blow immediatley it would work ok befor a ride and then would be blown during the ride.
 

Last edited by jungleman; Mar 28, 2009 at 12:37 AM.
Reply
Old Mar 28, 2009 | 07:37 PM
  #10  
Olyone's Avatar
Olyone
Thread Starter
|
Tourer
Joined: Apr 2008
Posts: 331
Likes: 3
From: CA
Default

Thanks Jungleman! I had a tech fo through everything,strip the bike toits harness and traced everything down. He was getting a continuity to ground somewhere and could not find it anywhere. He made some adjustments and it no longer blows. He said if it blows again he will trace wire for fire. I will mention what you said because I have a LED rear tail light.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
cgmartine
Electrical/Lighting/Alarm
11
Sep 28, 2016 11:21 PM
Smash
Touring Models
10
Sep 29, 2015 05:19 PM
Mattster
Sportster Models
7
Mar 23, 2015 08:42 PM
Ragnar Danneskjöld
Sportster Models
2
Nov 2, 2011 06:56 PM
1sikbob
Dyna Glide Models
18
Jul 17, 2010 02:57 PM




All times are GMT -5. The time now is 08:23 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE