Ignition/Tuner/ECM/Fuel Injection Need advice on ignition issues? Questions about a tuner? Have questions about a EFI calibration or Fuel Injection? Tips on Engine Diagnostics, how to get codes, and what they mean. Find your answers here.

Thundermax Question?!?!?

Thread Tools
 
Search this Thread
 
Old Feb 15, 2012 | 11:55 PM
  #1  
Wastingas's Avatar
Wastingas
Thread Starter
|
Intermediate
Joined: Mar 2011
Posts: 45
Likes: 0
From: Oahu
Default Thundermax Question?!?!?

I've been reading a ton of articles and cant track my issue. I have a '08 Rocker C with a SE110 SE cam and SE big sucker intake, and a supertrapp pipe.
When i start the bike 90% chance it'll back fire. When i'm riding it when downshifting it'll back fire so hard its been compared to a percussion round being dropped! At night my buddys think its great that my bike has a flame shooting out of my pipe most the time!!! I dont agree!

I bought the bike with the Thundermaxx so i dont have the harness to plug it into my computer, not to sure what i should buy. It has the PS/2 plug like the one on a mouse sticking out by the battery. That being said I dont know what map i'm running. I think the cause of my problems is to much fuel pushed by the TM?

Any tips or tricks would be great thanks.
 
Reply
Old Feb 16, 2012 | 12:15 AM
  #2  
Paniolo's Avatar
Paniolo
Outstanding HDF Member
Joined: Apr 2005
Posts: 2,106
Likes: 12
From: SoCal
Default

You are working blind. The bike should be hooked up to a computer for diagnosis. You can download the software from the Thundermax website. The cable is NOT the same as any computer cable. You are going to have to buy one from Zippers Performance.

One of the BEST sources for tuning and diagnosing the Thunderman is the Harley Tech Talk website. A guy there named "Mayor" knows just about every thing there is to know about the Thundermax including how to tune and tweak it. He has helped many including me.
 
Reply
Old Feb 16, 2012 | 05:47 AM
  #3  
FLHP1034ME's Avatar
FLHP1034ME
Tourer
Joined: Jan 2008
Posts: 455
Likes: 0
From: front door of Glacier NP
Default

Hear is a novel concept...contact Zippers. They are usually very helpful and will help you with whatever issue you have. I have been running the TMat for almost 4 years and with the last round of map updates, it does nothing but run better. Contact Zippers.
 
Reply
Old Feb 16, 2012 | 07:50 AM
  #4  
ajayrk's Avatar
ajayrk
Road Master
Joined: Jul 2007
Posts: 1,009
Likes: 4
Default

Had same problem with TMax. It was caused by an exhaust leak at the head.
Flat SE gaskets do not seal very well on a TC88 because the c'bore for the gasket is deeper on a TC and the flanges will bottom out before sealing.

Air leak and the TMax will add fuel.

Either use two flange snap rings behind the flange or use the stock tapered gaskets. Stock gasket in place of the SE gaskets cured the back fire.

Sounds like you already have the serial cable attached to the TMax. You will need a Serial to USB converter and the proper driver.

Download software here: http://www.thunder-max.com/Support/I...nSoftware.aspx

Get a cheap converter from Tiger Direct: http://www.tigerdirect.com/applicati...6963&CatId=464
 

Last edited by ajayrk; Feb 16, 2012 at 07:59 AM.
Reply
Old Feb 16, 2012 | 08:23 AM
  #5  
Paniolo's Avatar
Paniolo
Outstanding HDF Member
Joined: Apr 2005
Posts: 2,106
Likes: 12
From: SoCal
Default

Originally Posted by FLHP1034ME
contact Zippers. They are usually very helpful and will help you with whatever issue you have.
I really don't like to speak poorly of a company, but that was NOT my experience. I used to deal with James Ramsey in support and he was the opposite of helpful. I swear all he wanted to do was anger and frustrate the customer so they would leave. He was condescending and talked down to the customer. He expected you to know the whole Zippers manual verbatim before he would even try and help.

That is how I found "Mayor" on HTT. Myself and a bunch of other frustrated T-Max users went to him and he helped us out. He dianosed issues and showed us how to use the settings to better adjust the system. He provided more support than James Ramsey ever did.

Speaking only for myself, and based on my experiences, Thundermax is a good product, however Zippers support is less than ideal, and James Ramsey is the worst person to deal with.
 
Reply
Old Feb 16, 2012 | 08:26 AM
  #6  
wurk_truk's Avatar
wurk_truk
Outstanding HDF Member
Joined: May 2008
Posts: 2,543
Likes: 19
From: Ashland Ohio
Default

James got let go is the word I got from Randy at the Cinci Expo. I guess a loty of folks got the "James' treatment.

I, too would have you try Zippers. THEN, go to Mayor.
 
Reply
Old Feb 16, 2012 | 12:14 PM
  #7  
nevil's Avatar
nevil
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2008
Posts: 9,282
Likes: 1,139
From: southeast PA
Default

I had the same problem with a loud backfire. I also got a lot of help from 7Hogs at HTT and he spent a lot of time with my map. I had initially tried to work with Zippers and they helped up to a point but I got the impression they didn't care that much. Like when it took 2 or 3 weeks to get a response from them.
Sorry to digress. Anyway, even though my map was perfect on paper the backfire was still there. Ended up being bad intake seals, so check for leaks there. These were the 3rd set of seals and thought we had eliminated them as a factor, but there was nothing left we could think of.
 
Reply
Old Feb 16, 2012 | 04:14 PM
  #8  
ajayrk's Avatar
ajayrk
Road Master
Joined: Jul 2007
Posts: 1,009
Likes: 4
Default

Injected bikes don't like leaks. I have been fighting an intake leak on a 2000 R/K with a HPI throttle body. Four set of seals already and new seals and flanges due today. How did you finally cure the leaks?
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Feb 16, 2012 | 06:40 PM
  #9  
nevil's Avatar
nevil
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2008
Posts: 9,282
Likes: 1,139
From: southeast PA
Default

I've worked with carbs but I didn't feel like dealing with the EFI. The first seals were done by a dealer under warranty, who didn't like the fact I told them I tested for a leak. They said they changed them but I suspect they did not do them at all. The next time I had my indy take care of them. He said the old ones looked good but changed them out. After a couple of months the leak was back, so I took it to a different dealer who didn't resent my input. That took care of it but I'm still holding my breath. I was afraid that the mating surfaces on the flanges were bad but it looks like it was done right this time.
After a couple of minor map tweaks all the backfiring and decel pops were gone. It's also set up a little rich but I don't mind since it runs so strong.
 
Reply
Old Feb 17, 2012 | 08:07 AM
  #10  
FLHP1034ME's Avatar
FLHP1034ME
Tourer
Joined: Jan 2008
Posts: 455
Likes: 0
From: front door of Glacier NP
Default

I spoke to Randy. He walked me through the process. Emailed a couple of things to me (more or less immediately) and I was able to solve the problem I had with my TMat. Never spoke to a James. I don't believe it can hurt to speak directly with them.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
GregGillette
Exhaust System Topics
4
Dec 2, 2017 12:08 PM
jrat69
Touring Models
9
Jun 22, 2012 10:21 AM
WIDERGLIDER
Ignition/Tuner/ECM/Fuel Injection
6
May 9, 2011 07:04 PM
overhead
Dyna Glide Models
26
Jul 17, 2009 08:21 AM
rockon
Ignition/Tuner/ECM/Fuel Injection
27
Apr 11, 2009 09:16 PM




All times are GMT -5. The time now is 05:28 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE