starter drag
1. Fully charge battery.
It is not good enough to put it on a charger overnight and assume it is fully charged. Some batteries will take 24 hours to fully charge. The way to know for sure is to do a specific gravity test [for liquid filled batteries], or to use an automatic battery charger.
I have heard that you should never use a battery charger greater than 2 amps for any motorcycle; that it is best to use between .75 and 1.5 amps. Best are the automatic chargers such as Battery Minder or Battery Tender.
2A. Cell test battery [not for maintenance-free batteries].
Remove caps from battery cells. Keep the red voltmeter lead on a terminal and insert the black lead progressively into each cell, far enough that it contacts the plates. You should get readings of 2, 4, 6, 8, 10 and 12 volts. If one cell does not contribute its proper 2 volts then that cell is dead and the battery is no good.
2B. Load test battery.
It is said that, with electronic ignition, you should never crank the engine without grounded plugs attached to the wires. For this test you should install an extra set of plugs into the wires and set them onto the top cylinder head fins.
Disconnect both spark plugs. Attach voltmeter leads to the battery terminals. Crank the engine for 10 seconds [no more!]. Observe the meter WHILE cranking. If it goes below 10 volts then the battery is no good. Alternatively you can buy an expensive battery load tester.
Bring the battery up to full charge again before proceeding.
3A. Current Drain Test #1
Disconnect the battery -ve cable from the battery. Connect the ammeter between battery -ve post and the battery cable. It should read .003 amps or less.
3B. Current Drain Test #2
Disconnect the +ve terminal from the battery. Connect an automotive test light between the battery and the cable. If light comes on there is a current draw.
Note: To determine which circuit is faulty disconnect the circuit breakers or remove the fuses one at a time. When the light goes out you know which circuit is the problem.
3C. Battery Cables Test
With voltmeter connected to battery terminals check voltage while cranking. Then with voltmeter on battery cables check voltage while cranking. If voltage drop due to cranking [should not go below 10 volts] is different cables may be bad or there may be corrosion.
Here is another very simple non complex test you can do if you suspect that something is draining your battery when the key is off. This applies to bikes that have no digital instrumentation (like ironheads). Unhook your negative battery terminal. Touch the wire back to the negative battery terminal, there should be no spark when you do. If it arks and sparks (like a downed hydro pole in a rain storm in a horror movie) then something is drawing power when it shouldn't be.
4. Charging System Test
Measure the battery voltage with the bike not running. It should be at least 12.x; preferably it will be 13.x.
Measure the voltage with the bike idling at about 2000 to 3000 RPM. It should be at least 1.0 volts higher than the not-running reading, otherwise the charging system is not charging the battery. It should be at least 13.x, preferably 14.x.
You may want to take a look at the condition of the brushes......
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