Milwaukee Eight (M8) 2017 and up M8 Air and Liquid Cooled discussion
Sponsored by:
Sponsored by:

Plastic Lifter cuff failures ?

Thread Tools
 
Search this Thread
 
Old Mar 28, 2021 | 03:13 PM
  #1  
Brueford's Avatar
Brueford
Thread Starter
|
Advanced
Joined: Mar 2021
Posts: 53
Likes: 18
From: Beaver Falls PA
Default Plastic Lifter cuff failures ?

Has anyone heard of the plastic Tappet lifter cuffs / guides in the M8 engines which Harley has made of plastic failing and twisting under stress ? This is a bomb just waiting to happen ! You would think the bean counters at Harley would of learned a lesson with all the ruined engines with the Twin Cams and the plastic guide shoe on the cam chain, I guess it saves them a couple of dollars . Really Harley, you have lifter rods pumping up and down and you use a piece of plastic to keep them stable and straight ! I guess I now have to go after market and buy new ones made from billet aluminium and install myself , this will be my last Harley .
 
Reply

Popular Reply

 
Mar 28, 2021, 07:39 PM
702's Avatar
702
Seasoned HDF Member
Joined: May 2018
Posts: 5,814
Likes: 7,147
From: Las Vegas
Default

Let me make this thread worth reading. Found this on the Colorado yesterday.


 
Old Mar 28, 2021 | 03:20 PM
  #2  
NorthWestern's Avatar
NorthWestern
Club Member
10 Year Member
Loved
Community Favorite
Top Answer: 10
Joined: Apr 2016
Posts: 11,581
Likes: 8,408
From: Inland NW
Riders Club Member
Default

Just try and chill a bit before you change to the billet cuffs, you might break a bolt off in the case. True story.
 
Reply
Old Mar 28, 2021 | 03:26 PM
  #3  
smitty901's Avatar
smitty901
Seasoned HDF Member
Veteran: Army
15 Year Member
Liked
Community Favorite
Joined: Feb 2008
Posts: 23,000
Likes: 11,441
Default

Originally Posted by NorthWestern
Just try and chill a bit before you change to the billet cuffs, you might break a bolt off in the case. True story.
He is right.
When removing the bolt heat it with a heat gun not a torch. Back it out a little turn it back in \then out a little back and forth all the way out . Many do keep the HD plastic in place and pull lifters out the bottom. never seen the plastic fail. But on mine the S&S steel went in came with the kit anyway.
 
Reply
Old Mar 28, 2021 | 03:28 PM
  #4  
Brueford's Avatar
Brueford
Thread Starter
|
Advanced
Joined: Mar 2021
Posts: 53
Likes: 18
From: Beaver Falls PA
Default

I will heat the engine with a heat gun to loosen the locktite , better than a lifter rod blowing through the engine . What is Harley's malfunction ? Do I need to go to the BMW's or Asian bikes ?
 
Reply
Old Mar 28, 2021 | 03:30 PM
  #5  
NorthWestern's Avatar
NorthWestern
Club Member
10 Year Member
Loved
Community Favorite
Top Answer: 10
Joined: Apr 2016
Posts: 11,581
Likes: 8,408
From: Inland NW
Riders Club Member
Default

But seriously, I don't think I have ever read or heard of an actual failure? There are a lot of these out there, now, and most of us changed to S&S billet just because we were in there, doing a cam.

I never lost sleep over it. It was one of the "cheaper" upgrades. I would not change them unless I had a reason to pull it apart.
 
Reply
Old Mar 28, 2021 | 03:35 PM
  #6  
MTBIG G's Avatar
MTBIG G
Road Warrior
Veteran: Navy
5 Year Member
Liked
Community Favorite
Joined: Sep 2016
Posts: 1,887
Likes: 1,059
From: SE Washington
Default

Originally Posted by Brueford
Has anyone heard of the plastic Tappet lifter cuffs / guides in the M8 engines which Harley has made of plastic failing and twisting under stress ? This is a bomb just waiting to happen ! You would think the bean counters at Harley would of learned a lesson with all the ruined engines with the Twin Cams and the plastic guide shoe on the cam chain, I guess it saves them a couple of dollars . Really Harley, you have lifter rods pumping up and down and you use a piece of plastic to keep them stable and straight ! I guess I now have to go after market and buy new ones made from billet aluminium and install myself , this will be my last Harley .
A bomb? How can you conclude the factory lifter cuffs are a "bomb" without knowing if there is actually a problem?

To answer your question... No, I havent heard of any "bomb" issues related to the factory lifter cuffs. Have you?
 
Reply
Old Mar 28, 2021 | 03:37 PM
  #7  
NorthWestern's Avatar
NorthWestern
Club Member
10 Year Member
Loved
Community Favorite
Top Answer: 10
Joined: Apr 2016
Posts: 11,581
Likes: 8,408
From: Inland NW
Riders Club Member
Default

Originally Posted by Brueford
I will heat the engine with a heat gun to loosen the locktite , better than a lifter rod blowing through the engine . What is Harley's malfunction ? Do I need to go to the BMW's or Asian bikes ?
You don't need to freak out. IIRC these are the same style as the ones used in millions of the GM LS engines. I and many thousands of others have built some hefty HP engines with these cuffs.

A "lifter rod" won't blow through the engine. If a roller lifter rotates, it takes out the camshaft. The pushrod just becomes extremely loose when a lifter or camshaft fails.

There may be some isolated failures out there on HDs, I will ask Steve Cole if he has seen such a thing.
@Steve Cole

Like I said, I changed mine, but it was small change compared to the rest of the kit, and I was already in there.
 

Last edited by NorthWestern; Mar 28, 2021 at 03:41 PM.
Reply
Old Mar 28, 2021 | 03:38 PM
  #8  
OldMike's Avatar
OldMike
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2009
Posts: 5,642
Likes: 1,985
From: Cleveland Zoo
Default

Originally Posted by Brueford
Has anyone heard of the plastic Tappet lifter cuffs / guides in the M8 engines which Harley has made of plastic failing and twisting under stress ? This is a bomb just waiting to happen ! You would think the bean counters at Harley would of learned a lesson with all the ruined engines with the Twin Cams and the plastic guide shoe on the cam chain, I guess it saves them a couple of dollars . Really Harley, you have lifter rods pumping up and down and you use a piece of plastic to keep them stable and straight ! I guess I now have to go after market and buy new ones made from billet aluminium and install myself , this will be my last Harley .
Promise?
 
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Mar 28, 2021 | 03:40 PM
  #9  
MTBIG G's Avatar
MTBIG G
Road Warrior
Veteran: Navy
5 Year Member
Liked
Community Favorite
Joined: Sep 2016
Posts: 1,887
Likes: 1,059
From: SE Washington
Default

Originally Posted by Brueford
I will heat the engine with a heat gun to loosen the locktite , better than a lifter rod blowing through the engine . What is Harley's malfunction ? Do I need to go to the BMW's or Asian bikes ?
Yes, get rid of your Harley immediately before it explodes!

WTF is a lifter rod???? Lol
 
Reply
Old Mar 28, 2021 | 03:40 PM
  #10  
NorthWestern's Avatar
NorthWestern
Club Member
10 Year Member
Loved
Community Favorite
Top Answer: 10
Joined: Apr 2016
Posts: 11,581
Likes: 8,408
From: Inland NW
Riders Club Member
Default

Originally Posted by MTBIG G
A bomb? How can you conclude the factory lifter cuffs are a "bomb" without knowing if there is actually a problem?

To answer your question... No, I havent heard of any "bomb" issues related to the factory lifter cuffs. Have you?
2nd bomb thread in as many days. BATFE is going to be all over us.
 
Reply



All times are GMT -5. The time now is 02:45 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE