Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

Factory rebuilt EVO leaking oil

Thread Tools
 
Search this Thread
 
Old Jul 7, 2017 | 05:03 PM
  #1  
Canamkid's Avatar
Canamkid
Thread Starter
|
Intermediate
Joined: Jan 2015
Posts: 25
Likes: 2
From: Roy, Wa
Default Factory rebuilt EVO leaking oil

So I get my newly rebuilt EVO from Harley and install it into my '94 Softail Custom and within a couple thousand miles it's leaking oil, apparently from the very bottom of the case halves. I'm going to check and re-torque the case bolts to the prescribed 17 ft. lbs (seems kinda loose to me) but if that doesn't do the trick, does anyone have any other insights into what it might be?

Thanks in advance

Logan
 
Reply
Old Jul 7, 2017 | 05:13 PM
  #2  
Jackie Paper's Avatar
Jackie Paper
Seasoned HDF Member
15 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Mar 2010
Posts: 38,623
Likes: 6,442
From: Honah Lee
Default

Before you start torquing, clean it up and make sure it's there. I going to assume they used the hardening type case seal. If it truly is leaking at the joint, it probably had a low spot or maybe burrs holding it off. Doubt you are going to pull it in. Not like there is a gasket between the halves.
I though Harley rebuilds carried a warranty?
 
Reply
Old Jul 7, 2017 | 08:35 PM
  #3  
Bestrafen's Avatar
Bestrafen
Outstanding HDF Member
Joined: Dec 2012
Posts: 2,699
Likes: 520
From: Palm Coast, Florida
Default

HD only does long blocks, no rebuilds, and it's a MOCO dealer install only.
 
Reply
Old Jul 7, 2017 | 08:36 PM
  #4  
not a sock's Avatar
not a sock
Seasoned HDF Member
Joined: Mar 2013
Posts: 11,630
Likes: 990
From: NC
Default

Originally Posted by RIPSAW
Before you start torquing, clean it up and make sure it's there. I going to assume they used the hardening type case seal. If it truly is leaking at the joint, it probably had a low spot or maybe burrs holding it off. Doubt you are going to pull it in. Not like there is a gasket between the halves.
I though Harley rebuilds carried a warranty?
They did, in '04 when I did mine
At least when I did mine on a '96 Springer. 12 mo/12k miles
 
Reply
Old Jul 7, 2017 | 08:40 PM
  #5  
Uncle G.'s Avatar
Uncle G.
Seasoned HDF Member
Liked
Loved
Community Favorite
Top Answer: 1
Joined: Jun 2010
Posts: 9,332
Likes: 3,873
From: Upstate New York
Default

Originally Posted by Canamkid
So I get my newly rebuilt EVO from Harley and install it into my '94 Softail Custom and within a couple thousand miles it's leaking oil, apparently from the very bottom of the case halves. I'm going to check and re-torque the case bolts to the prescribed 17 ft. lbs (seems kinda loose to me) but if that doesn't do the trick, does anyone have any other insights into what it might be?

Thanks in advance

Logan
I thought Harley discontinued its Evo remanufacturing program a couple of years ago and only sells Twin Cam long block replacement motors now.
 
Reply
Old Jul 8, 2017 | 06:05 AM
  #6  
FreedomRider's Avatar
FreedomRider
Road Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2006
Posts: 1,067
Likes: 339
From: Northeastern Indiana
Default

Originally Posted by Uncle G.
I thought Harley discontinued its Evo remanufacturing program a couple of years ago and only sells Twin Cam long block replacement motors now.
They did ... last one I did I had to do on my own, and I'm in the process of doing another one ... sounds like more information is needed to find out who did the rebuild and what really is leaking .. could be from elsewhere and migrating to the lowest point
 
Reply
Old Jul 8, 2017 | 01:07 PM
  #7  
Canamkid's Avatar
Canamkid
Thread Starter
|
Intermediate
Joined: Jan 2015
Posts: 25
Likes: 2
From: Roy, Wa
Default

Good thoughts...I'll clean the whole thing up real well and ride it; maybe I can get the leak to reveal itself if it's not the case halves.

I haven't put anywhere near 12,000 on it, but I took the old motor out and put the new one in myself a while back; longer than 12 months. I doubt the dealership will honor any kind of warranty.
 
Reply
Old Jul 8, 2017 | 05:58 PM
  #8  
FreedomRider's Avatar
FreedomRider
Road Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2006
Posts: 1,067
Likes: 339
From: Northeastern Indiana
Default

Have you changed oil in your new engine ... mainly the oil filter?
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-1

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-2

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-3

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-5

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-6

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-7

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-8

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-9

10 Motorcycles You Should Never Buy

 Joe Kucinski
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
hardcandydyna
EVO
27
Feb 18, 2018 07:48 PM
prplglide
EVO
6
Sep 22, 2014 03:46 PM
Rat Rod
Exhaust System Topics
0
Jul 22, 2013 02:55 PM
trigger1911
Exhaust System Topics
4
Jul 22, 2009 11:09 PM
Hackd
EVO
24
Nov 29, 2007 11:05 AM




All times are GMT -5. The time now is 12:08 AM.

story-0
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-1
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-2
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-3
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-4
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-5
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-6
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-7
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-8
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-9
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE