Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

2016 Forty Eight Brake upgrades

Thread Tools
 
Search this Thread
 
Old Mar 6, 2018 | 10:40 PM
  #1  
Airgroom's Avatar
Airgroom
Thread Starter
|
Cruiser
5 Year Member
Liked
Joined: Sep 2017
Posts: 109
Likes: 23
From: High Desert, CA
Default 2016 Forty Eight Brake upgrades

Looking to not have to squeeze the front to death on my 48.
What are you guys favorite upgrades?
Anyone add dual discs?
A buddy has a roadster and man that thing will stop on a dime
 
Reply
Old Mar 7, 2018 | 04:39 AM
  #2  
cvaria's Avatar
cvaria
Supporter
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2012
Posts: 12,367
Likes: 2,215
From: Tallahassee, Florida
Supporter
Default

Originally Posted by Airgroom
Looking to not have to squeeze the front to death on my 48.
What are you guys favorite upgrades?
Anyone add dual discs?
A buddy has a roadster and man that thing will stop on a dime
Bleed first to see if you just need reg. maint.

braided line and better pads are the next cheapest step. Dual disc can be done but, may run you a bit... need new right slider, new lines, caliper, rotor, pads, master cylinder, and possibly a new wheel and tire depending on what you have going on.
 

Last edited by cvaria; Mar 7, 2018 at 04:42 AM.
Reply
Old Mar 7, 2018 | 09:06 AM
  #3  
iamracerexx's Avatar
iamracerexx
Intermediate
Joined: Sep 2015
Posts: 35
Likes: 3
From: Phila. PA.
Default

I agree better pads, better lines and a bleed will make a big difference. And a tacky tire too. I had a 2002 Softail, my first HD, and hated the way it stopped. I had to start breaking 24hrs in advance lol. I didn't want to invest money to get it work better and eventually sold it.
 
Reply
Old Mar 7, 2018 | 11:17 AM
  #4  
Airgroom's Avatar
Airgroom
Thread Starter
|
Cruiser
5 Year Member
Liked
Joined: Sep 2017
Posts: 109
Likes: 23
From: High Desert, CA
Default

Originally Posted by cvaria
Bleed first to see if you just need reg. maint.

braided line and better pads are the next cheapest step. Dual disc can be done but, may run you a bit... need new right slider, new lines, caliper, rotor, pads, master cylinder, and possibly a new wheel and tire depending on what you have going on.
Thanks!
Bleed not too long ago so not a maintenance thing. Realize duals might be a little overkill but after trying the roadster...
Still running the stock mag wheels, so clearance shouldn't be an issue right?
 
Reply
Old Mar 7, 2018 | 02:00 PM
  #5  
cchuck3537's Avatar
cchuck3537
Tourer
Joined: Jul 2017
Posts: 280
Likes: 30
From: Lansing, MI
Default

Would the arlen ness big brake rotor kit along with pads be a good option for OP?
 
Reply
Old Mar 7, 2018 | 03:04 PM
  #6  
cvaria's Avatar
cvaria
Supporter
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2012
Posts: 12,367
Likes: 2,215
From: Tallahassee, Florida
Supporter
Default

Originally Posted by Airgroom
Thanks!
Bleed not too long ago so not a maintenance thing. Realize duals might be a little overkill but after trying the roadster...
Still running the stock mag wheels, so clearance shouldn't be an issue right?

Do the mags have rotor mounts on the right side? I dont think they do.

Hd have been fing up the newer being like that with the single disk only wheel nonsense. You need somewhere to put the rotot on the right side. That's why i threw in new wheel and tire.
if the 2016 48 also has the 48 49mm fork setup. That will lead to some decisions about the the sliders and front fender as well since it runs a unique fender.
 
Reply
Old Mar 7, 2018 | 03:06 PM
  #7  
cvaria's Avatar
cvaria
Supporter
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2012
Posts: 12,367
Likes: 2,215
From: Tallahassee, Florida
Supporter
Default

Originally Posted by cvaria
Super tight fit on stock 48 wheels. May not fit at all.
cant 100% say but, the BBK is 15" and i think the 48 mag is 16". Hardcase and a few other ot fits make 14" rotors. Might be an option

going to a tokico or brembro 108mm caliper with speed merchant radial adapters is another option. Tokico is the cheaper route with max bang for buck.
 

Last edited by cvaria; Mar 7, 2018 at 03:09 PM.
Reply
Old Mar 7, 2018 | 04:26 PM
  #8  
Airgroom's Avatar
Airgroom
Thread Starter
|
Cruiser
5 Year Member
Liked
Joined: Sep 2017
Posts: 109
Likes: 23
From: High Desert, CA
Default

Originally Posted by cvaria
Do the mags have rotor mounts on the right side? I dont think they do.

Hd have been fing up the newer being like that with the single disk only wheel nonsense. You need somewhere to put the rotot on the right side. That's why i threw in new wheel and tire.
if the 2016 48 also has the 48 49mm fork setup. That will lead to some decisions about the the sliders and front fender as well since it runs a unique fender.
Ah, makes sense, need to take a closer look at the wheel.
For the fork I was thinking just going with some 49mm touring sliders?
Not sure how realistic that is, this is pretty far outside of my comfort zone as far as wrenching goes..
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Mar 7, 2018 | 05:45 PM
  #9  
cvaria's Avatar
cvaria
Supporter
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2012
Posts: 12,367
Likes: 2,215
From: Tallahassee, Florida
Supporter
Default

Originally Posted by Airgroom
Ah, makes sense, need to take a closer look at the wheel.
For the fork I was thinking just going with some 49mm touring sliders?
Not sure how realistic that is, this is pretty far outside of my comfort zone as far as wrenching goes..
none of it is hard but, it pays to get a beat on what you are doing upfront vs the stupid stuff i do out of boredom. you are already doing that now by fleshing out ideas.
 
Reply
Old Mar 7, 2018 | 06:18 PM
  #10  
Airgroom's Avatar
Airgroom
Thread Starter
|
Cruiser
5 Year Member
Liked
Joined: Sep 2017
Posts: 109
Likes: 23
From: High Desert, CA
Default

Originally Posted by cvaria
none of it is hard but, it pays to get a beat on what you are doing upfront vs the stupid stuff i do out of boredom. you are already doing that now by fleshing out ideas.
Haha can very much relate.
Measure once cut two or three times, story of my life
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
rauchman
Dyna Glide Models
25
Jun 25, 2023 05:47 AM
LA_Dog
Softail Models
9
Jul 5, 2016 12:16 PM
Nooovie
General Topics/Tech Tips
1
Jun 27, 2014 12:36 PM
mstng5point0
Softail Models
16
May 12, 2010 11:34 AM
asphalt hog100
General Harley Davidson Chat
2
May 2, 2008 12:17 AM




All times are GMT -5. The time now is 06:59 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE