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Sportster shifting problems

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Old Apr 25, 2023 | 05:51 PM
  #1  
2001sportster's Avatar
2001sportster
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Default Sportster shifting problems

I have a 2001 sportster 1200 and it wants to grab with the clutch fully engaged, when i click it into first it will stall occasionally, it will not shift back into neutral and finally the primary makes a horrible clanking sound which i will post a video of. Any ideas of where to start?
 
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Old Apr 25, 2023 | 06:04 PM
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CoolBreeze3646
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Congratulations on your first post to HDF, to the Forum.

1. Do you have a Harley service manual for your bike?
2. How many miles are on your bike?
3. When was the last time you adjusted the clutch IAW the service manual?
4. When was the last time you adjusted the primary chain IAW the service manual?
5. When was the last time you changed the primary/transmission fluid?

Answer the above questions and we can go from there about your issue.
 
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Old Apr 25, 2023 | 07:08 PM
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Adjust yer clutch and primary chain.
 
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Old Apr 25, 2023 | 07:22 PM
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Originally Posted by CoolBreeze3646
Congratulations on your first post to HDF, to the Forum.

1. Do you have a Harley service manual for your bike?
2. How many miles are on your bike?
3. When was the last time you adjusted the clutch IAW the service manual?
4. When was the last time you adjusted the primary chain IAW the service manual?
5. When was the last time you changed the primary/transmission fluid?

Answer the above questions and we can go from there about your issue.
1. I just bought the bike and do not have the manual the previous owner had just installed a hoonigan 1250 kit (still in break in period). 2. It’s got about 30,000 miles. 3. i adjusted the clutch today to see if that would help but unfortunately it didn’t. 4. I haven’t adjusted the primary chain yet. 5. The primary fluid was replaced when the kit was installed.
 
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Old Apr 25, 2023 | 08:47 PM
  #5  
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CoolBreeze3646
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From: Pennsylvania
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What procedure did you use to adjust the clutch if you do not have a service manual? Youtube video?


If the clutch has not been changed out you might want to look at the spring plate if adjusting the the primary does not help.

http://luckycyclesaz.com/the-sportst...grenade-plate/
 

Last edited by CoolBreeze3646; Apr 25, 2023 at 08:49 PM.
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