Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Need help

Thread Tools
 
Search this Thread
 
Old Jan 22, 2024 | 08:26 PM
  #1  
Amn-Stephens's Avatar
Amn-Stephens
Thread Starter
|
6th Gear
Joined: Jan 2024
Posts: 11
Likes: 0
From: Florida
Default Need help

Rode my bike home from worth Friday and it died, started it back up and it got me to the commissary leaving the commissary it died again and wouldn’t start the lights seizured like the battery was dead. Got it home after charging the battery and it died on the way home. Started it again and got it home. Tested the stator and it reads a little above 30v ac at idle. Put leads on battery and started bike to test voltage reg and at idle it barely stayed above 12v and would got above 13.6 over 2k rpms. Is it my voltage regulator? I wanna make sure before I go buying parts. It’s a 2016 Harley Davidson 48 model 1200
 
Reply
Old Jan 22, 2024 | 09:27 PM
  #2  
CoolBreeze3646's Avatar
CoolBreeze3646
Seasoned HDF Member
Joined: Aug 2006
Posts: 24,415
Likes: 30,637
From: Pennsylvania
Default

1. How old is the battery?
2. Take the battery out and get it load tested at your local auto store.
3. Sounds like the charging system is okay, but will not know until you get the battery load tested and see how many CCA and life of the battery it has.
4. Check all your battery cable connections at both ends and ensure they are tight and no corrosion.

NOTE:
The above information, while credible, is worth what you paid for it and should not be considered gospel.
Do due diligence, research and have a H-D Field Service Manual before working on your bike.
You will probably have many opinions and suggestions presented; make sure you research the person providing the helpful information as there are some who provide good information and some who speak out of other orifices with gibberish. You will figure out this quickly.

 

Last edited by CoolBreeze3646; Jan 22, 2024 at 09:29 PM.
Reply
Old Jan 23, 2024 | 06:26 AM
  #3  
Amn-Stephens's Avatar
Amn-Stephens
Thread Starter
|
6th Gear
Joined: Jan 2024
Posts: 11
Likes: 0
From: Florida
Default

Originally Posted by CoolBreeze3646
1. How old is the battery?
2. Take the battery out and get it load tested at your local auto store.
3. Sounds like the charging system is okay, but will not know until you get the battery load tested and see how many CCA and life of the battery it has.
4. Check all your battery cable connections at both ends and ensure they are tight and no corrosion.

NOTE:
The above information, while credible, is worth what you paid for it and should not be considered gospel.
Do due diligence, research and have a H-D Field Service Manual before working on your bike.
You will probably have many opinions and suggestions presented; make sure you research the person providing the helpful information as there are some who provide good information and some who speak out of other orifices with gibberish. You will figure out this quickly.
the battery is good, had it load tested right after bike died, it’s two weeks old
 
Reply
Old Jan 23, 2024 | 06:27 AM
  #4  
Amn-Stephens's Avatar
Amn-Stephens
Thread Starter
|
6th Gear
Joined: Jan 2024
Posts: 11
Likes: 0
From: Florida
Default

Originally Posted by CoolBreeze3646
1. How old is the battery?
2. Take the battery out and get it load tested at your local auto store.
3. Sounds like the charging system is okay, but will not know until you get the battery load tested and see how many CCA and life of the battery it has.
4. Check all your battery cable connections at both ends and ensure they are tight and no corrosion.

NOTE:
The above information, while credible, is worth what you paid for it and should not be considered gospel.
Do due diligence, research and have a H-D Field Service Manual before working on your bike.
You will probably have many opinions and suggestions presented; make sure you research the person providing the helpful information as there are some who provide good information and some who speak out of other orifices with gibberish. You will figure out this quickly.
when I brought it to Harley to be tested after the bike died, it was at 9cca which is why I started testing stator and regulator
 
Reply
Old Jan 23, 2024 | 06:31 AM
  #5  
Amn-Stephens's Avatar
Amn-Stephens
Thread Starter
|
6th Gear
Joined: Jan 2024
Posts: 11
Likes: 0
From: Florida
Default

Originally Posted by CoolBreeze3646
1. How old is the battery?
2. Take the battery out and get it load tested at your local auto store.
3. Sounds like the charging system is okay, but will not know until you get the battery load tested and see how many CCA and life of the battery it has.
4. Check all your battery cable connections at both ends and ensure they are tight and no corrosion.

NOTE:
The above information, while credible, is worth what you paid for it and should not be considered gospel.
Do due diligence, research and have a H-D Field Service Manual before working on your bike.
You will probably have many opinions and suggestions presented; make sure you research the person providing the helpful information as there are some who provide good information and some who speak out of other orifices with gibberish. You will figure out this quickly.
I have been told that it could be a dirty or loose ground. I do live near the ocean and haven’t had issues with the bike until it was shipped down here to Florida. But the ground behind the starter is so hard to get too that I can’t take it off. The plastic cover that has connections it it won’t come off due to the start bit screw spinning with the thread bushing
 
Reply
Old Jan 23, 2024 | 06:35 AM
  #6  
CoolBreeze3646's Avatar
CoolBreeze3646
Seasoned HDF Member
Joined: Aug 2006
Posts: 24,415
Likes: 30,637
From: Pennsylvania
Default

1. Okay, it could well be your voltage regulator.
2. Any modifications in lighting or power usage to the bike?
3. Should be getting 14 vdc or so when RPM is above 1500.
4. Perform check as linked below for stator & regulator.
5. You need to check the stator pin to pin to see if it is good in addition to seeing how much voltage (AC) it is putting out.
6. You also need to check the regulator while it is unplugged to make sure the diodes are good.
when I brought it to Harley to be tested after the bike died, it was at 9cca which is why I started testing stator and regulator
Did not Harley test the other functions of the charging system and battery? 9 CCA is not good. Even a new battery can go bad, i.e., shorted plate. Is the battery a known brand or some unknown aftermarket.

Charge the battery out of the bike, then take a voltage reading, should be above 12.7 vdc. Let battery sit on the bench for 6 hours and take another reading, should still be holding at above 12.7 vdc or so. If there is a significant drop in voltage, the battery is bad.

https://www.hdforums.com/forum/elect...sting-1-a.html
 

Last edited by CoolBreeze3646; Jan 23, 2024 at 06:42 AM.
Reply
Old Jan 23, 2024 | 06:37 AM
  #7  
Amn-Stephens's Avatar
Amn-Stephens
Thread Starter
|
6th Gear
Joined: Jan 2024
Posts: 11
Likes: 0
From: Florida
Default

Originally Posted by CoolBreeze3646
1. Okay, it could well be your voltage regulator.
2. Any modifications in lighting or power usage to the bike?
3. Should be getting 14 vdc or so when RPM is above 1500.
4. Perform check as linked below for stator & regulator.
5. You need to check the stator pin to pin to see if it is good in addition to seeing how much voltage (AC) it is putting out.
6. You also need to check the regulator while it is unplugged to make sure the diodes are good.


https://www.hdforums.com/forum/elect...sting-1-a.html
I checked stator, putting out 32v ac both pins. I haven’t checked the regulator unplugged I was told that if I unplug it too see how much dc voltage is coming out it wouldn’t work
 
Reply
Old Jan 24, 2024 | 07:54 AM
  #8  
Amn-Stephens's Avatar
Amn-Stephens
Thread Starter
|
6th Gear
Joined: Jan 2024
Posts: 11
Likes: 0
From: Florida
Default

Originally Posted by CoolBreeze3646
1. Okay, it could well be your voltage regulator.
2. Any modifications in lighting or power usage to the bike?
3. Should be getting 14 vdc or so when RPM is above 1500.
4. Perform check as linked below for stator & regulator.
5. You need to check the stator pin to pin to see if it is good in addition to seeing how much voltage (AC) it is putting out.
6. You also need to check the regulator while it is unplugged to make sure the diodes are good.


Did not Harley test the other functions of the charging system and battery? 9 CCA is not good. Even a new battery can go bad, i.e., shorted plate. Is the battery a known brand or some unknown aftermarket.

Charge the battery out of the bike, then take a voltage reading, should be above 12.7 vdc. Let battery sit on the bench for 6 hours and take another reading, should still be holding at above 12.7 vdc or so. If there is a significant drop in voltage, the battery is bad.

https://www.hdforums.com/forum/elect...sting-1-a.html
battery came from Harley itself, the battery tested good on an over night charge and sat for six hours off charge still above 12.7v I got the bike started yesterday and rode it around and noticed that when I try to cruise at lower rpm’s that’s when the bike starts to stutter and cut out a little, but if I keep it in higher rpm’s the bike still barely charges enough to stay running. I again tested the regulator by putting leads to battery with bike running and revved up to well over 4k rpm’s and battery still wouldn’t show anything above 13.4 to 13.6 I’m gonna say that it’s probably the regulator
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-1

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-3

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-4

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-5

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-6

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-7

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-8

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
story-9

The Best and Worst Harley-Davidson Moves of 2025

 Verdad Gallardo
Old Jan 24, 2024 | 07:56 AM
  #9  
Amn-Stephens's Avatar
Amn-Stephens
Thread Starter
|
6th Gear
Joined: Jan 2024
Posts: 11
Likes: 0
From: Florida
Default

Originally Posted by CoolBreeze3646
1. Okay, it could well be your voltage regulator.
2. Any modifications in lighting or power usage to the bike?
3. Should be getting 14 vdc or so when RPM is above 1500.
4. Perform check as linked below for stator & regulator.
5. You need to check the stator pin to pin to see if it is good in addition to seeing how much voltage (AC) it is putting out.
6. You also need to check the regulator while it is unplugged to make sure the diodes are good.


Did not Harley test the other functions of the charging system and battery? 9 CCA is not good. Even a new battery can go bad, i.e., shorted plate. Is the battery a known brand or some unknown aftermarket.

Charge the battery out of the bike, then take a voltage reading, should be above 12.7 vdc. Let battery sit on the bench for 6 hours and take another reading, should still be holding at above 12.7 vdc or so. If there is a significant drop in voltage, the battery is bad.

https://www.hdforums.com/forum/elect...sting-1-a.html
also tested my grounds and although they are a little dirty they all still read my exact battery voltage with no drops when wires are moved around
 
Reply
Old Jan 24, 2024 | 08:01 AM
  #10  
mskirwin's Avatar
mskirwin
Club Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2012
Posts: 4,982
Likes: 1,587
From: Philadelphia, PA
Riders Club Member
Default

I don’t think it’s the VR if your charging at 13.4 to 13.6 on a fully charged battery that’s normal. It’s the same on a car/truck.

What voltage should my Harley be charging at?
Note: if your meter is reading anywhere at or above 13 volts you are in great shape. Remember, your Harley is a 12-volt system, so just above that means it can keep up. 13 volts is the point where the battery is not discharging with all your accessories on.
 
Reply



All times are GMT -5. The time now is 04:22 PM.

story-0
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-1
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-2
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-3
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-4
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-5
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-6
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-7
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-8
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE
story-9
The Best and Worst Harley-Davidson Moves of 2025

Slideshow: A clear-eyed look at what actually worked for Harley this year, and what quietly undermined its progress.

By Verdad Gallardo | 2025-12-29 17:10:48


VIEW MORE