Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Engine Upgrades for the 1200

Thread Tools
 
Search this Thread
 
Old Sep 28, 2009 | 03:20 PM
  #1  
madmax442's Avatar
madmax442
Thread Starter
|
Tourer
Joined: Aug 2009
Posts: 295
Likes: 0
From: Barre,VT
Default Engine Upgrades for the 1200

I have an 08 Nightster. Has anyone in here done any engine upgrades like the Zippers 1250cc kit? I'm thinking of doing that along with some headwork,Roller Rockers,Roller tappets and cams! My goal is 100HP(Reliable) at the tire on the dyno! Any info and opinions would be greatly appreciated!
 
Reply
Old Sep 28, 2009 | 03:54 PM
  #2  
xFreebirdx's Avatar
xFreebirdx
Ultimate HDF Member
Joined: Mar 2008
Posts: 7,604
Likes: 38
From: Landrum, SC , elevation 986'
Default

The century mark can be hit, all yuh got to do is open the wallet.

I went with NRHS
 
Reply
Old Sep 28, 2009 | 04:29 PM
  #3  
madmax442's Avatar
madmax442
Thread Starter
|
Tourer
Joined: Aug 2009
Posts: 295
Likes: 0
From: Barre,VT
Default

Oh I know what you mean I have no dought I'll pay but I want that "C-Note"! It's my first bike and I plan on keeping her too! So as long as she is in my stable It will be worth it to me!
 
Reply
Old Sep 28, 2009 | 05:04 PM
  #4  
jag1886's Avatar
jag1886
Grand HDF Member
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Sep 2007
Posts: 4,122
Likes: 44
From: Boise Idaho
Default

I have almost $2000 in my 2000 and it makes a good 85HP at the rear wheel and I did all the work myself, it's going to cost you even more because of the computer and all the dyno time: that extra 15HP can get real expensive.
The extra 50cc isn't doodly, your going to need a bunch of head work and a lot of compression and some rather large cams and a real good tune to get a reliable 100HP at the rear wheel and hopefully your a good mechanic because you are going to have to build a precision piece.
I hope you ride like a maniac because that kind of motor makes all it's HP on the top end and if you don't then there's no need for a 100HP 1200 .
 
Reply
Old Sep 28, 2009 | 06:31 PM
  #5  
madmax442's Avatar
madmax442
Thread Starter
|
Tourer
Joined: Aug 2009
Posts: 295
Likes: 0
From: Barre,VT
Default

Well I'm new to the bike world although I did go to school for auto and diesel! Yeah I was thinking the same on the extra 50cc that it wouldn't be woth it either but was just curious if anone had done it on theirs! I don't usually ride like a retard but the group of guys I do ride with love to tear it up on ocation. I agree that it will take lots of headwork and cam! Who did you go through for your work? Did you have your heads flowed?
 
Reply
Old Sep 28, 2009 | 08:56 PM
  #6  
daytonaNightster's Avatar
daytonaNightster
Intermediate
Joined: Jul 2009
Posts: 28
Likes: 0
From: Daytona Beach
Default

my buell 1200r with pipes, filter and race ecu should be pushing 95 rwhp per numerous articles. nightster 1200 is less hp than buell 1200 due to the heads difference, and this per hd mech. i would think to obtain that 100 hp that a 1250 upgrade would greatly contribute to it, considering you do head works, cam upgrade and ecu remap. just my .02
 
Reply
Old Sep 28, 2009 | 09:02 PM
  #7  
madmax442's Avatar
madmax442
Thread Starter
|
Tourer
Joined: Aug 2009
Posts: 295
Likes: 0
From: Barre,VT
Default

I could do the SE HI PO heads flowed out!,Hi comp forged pistons cams,rocker arms,roller tappets, ecu tune, and maybe a touch of nitrous! lol damn the car world will have transfered into the bike world if I do that!
 

Last edited by madmax442; Sep 28, 2009 at 09:03 PM. Reason: mispelling
Reply
Old Sep 28, 2009 | 11:00 PM
  #8  
bwana1's Avatar
bwana1
Road Warrior
Joined: Feb 2009
Posts: 1,727
Likes: 11
From: TN
Default

Zipper's Super Hammer 1200 kit. Should get you to 100/100.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Sep 28, 2009 | 11:24 PM
  #9  
faber's Avatar
faber
Ultimate HDF Member
Joined: Sep 2007
Posts: 8,831
Likes: 15
From: Nomad
Default

An extra 50cc is not the answer.

heads, cams, fuel management (race tuner), and...yeah

all that you say that is in the 'car world'
 
Reply
Old Sep 29, 2009 | 06:09 AM
  #10  
guitarman023's Avatar
guitarman023
Road Master
Joined: Jan 2009
Posts: 1,100
Likes: 0
From: Marietta, Ohio
Default

If you want a reliable 100hp, you might want to replace the stock crank as well. Nothing like blowing your crank apart on your way to 100 and the motor locking.... that was a bad day. The stock crank will hold small mods, but if you're pushing 100 hp, the shaft may not hold. Something to think about. If you do a full rebuild you can squeeze 150hp or more out of it!
 
Reply



All times are GMT -5. The time now is 01:45 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE