Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Clutch Alert!

Thread Tools
 
Search this Thread
 
Old May 11, 2010 | 04:38 PM
  #21  
wharfrat1959's Avatar
wharfrat1959
Advanced
Joined: Mar 2008
Posts: 75
Likes: 0
From: Dallas area
Default

F*ck. tore up the basket in less than 100 miles (of real easy riding) from when the first indication presented itself. looking @ $700 now for a Scorpion basket, etc from Barnett. i need a raise.
 
Reply
Old May 11, 2010 | 05:58 PM
  #22  
SportyPig's Avatar
SportyPig
Thread Starter
|
Ultimate HDF Member
Joined: Jul 2006
Posts: 6,478
Likes: 12
From: Nashville, TN
Default

This clutch repair is not for those that find changing the oil in the bike to be a challenge!
 
Reply
Old May 11, 2010 | 06:29 PM
  #23  
BlacktopBuzzard's Avatar
BlacktopBuzzard
Cruiser
Joined: Feb 2007
Posts: 172
Likes: 1
From:
Default

Energy One Clutches High Performance Extra Plate Kit might be an option also.

http://energyoneclutches.com/product...&cat=14&page=1
 
Reply
Old May 12, 2010 | 07:03 PM
  #24  
wharfrat1959's Avatar
wharfrat1959
Advanced
Joined: Mar 2008
Posts: 75
Likes: 0
From: Dallas area
Default

Originally Posted by SportyPig
The Barnett clutch still uses the center spring plate design. Unless they have changed since the last time I was shopping for a clutch.
i spoke with one of their technical guys yesterday about this. He told me they have an extra plate clutch kit that does not use the double steel drive plate. Unless I am totally misunderstanding, which is a very strong possibility.
 
Reply
Old May 29, 2010 | 06:40 PM
  #25  
seoris's Avatar
seoris
Advanced
Joined: May 2010
Posts: 79
Likes: 0
From: cincinnati,ohio
Default

The Barnett extra plate kits doesn't use the double spring plate-thats what the extra plate is for. I just ordered it for my 06 1200c. Also had to order a new shell because the old one is tore up from the rivets grinding away in there. $700.00 after including the clutch kit,shell,bearing and gasket. I'll be able to reuse the hub after filing down a few rough spots.
 
Reply
Old May 30, 2010 | 12:31 AM
  #26  
mumeral's Avatar
mumeral
Cruiser
Joined: Mar 2010
Posts: 102
Likes: 0
From: Spain
Default

Is it possible if a person had the skills to replace the brass rivets with Steel. I work sheet metal and I could easily change the rivets... Is that the inherent issue? Replacing what 16 rivets should take only like 30 mins max, and then no issues. Of course I would be inclined to apply primer to the rivets before and after installation just to be safe to prevent corrosion. Maybe like preventative maintenance?
 
Reply
Old May 30, 2010 | 07:29 AM
  #27  
seoris's Avatar
seoris
Advanced
Joined: May 2010
Posts: 79
Likes: 0
From: cincinnati,ohio
Default

The rivets told the two plates but also these spring steel pieces that fit between the plates. I'm not exactly sure what they look like assembled because mine was a mess when I opened it,but it might be possible to drill out the brass ones and replace with steel. You'd have to completely disassemble the clutch pack anyway but if you did it before you had a problem it might work.
 
Reply
Old May 30, 2010 | 03:36 PM
  #28  
SportyPig's Avatar
SportyPig
Thread Starter
|
Ultimate HDF Member
Joined: Jul 2006
Posts: 6,478
Likes: 12
From: Nashville, TN
Default

Replacing those rivets would be like polishing a turd. Your still going to have a terrible clutch design.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old May 31, 2010 | 04:55 PM
  #29  
Nytster's Avatar
Nytster
Intermediate
Joined: Apr 2009
Posts: 28
Likes: 0
From: SE Washington State
Default Gettin off track

XL50 - I know this isn't about the clutch, but I've been thinking about the Martin bros Two Downs and wondered what you think of em. How loud compared to stock?
 
Reply
Old Oct 4, 2012 | 02:47 PM
  #30  
DavidStiebel's Avatar
DavidStiebel
Road Warrior
Joined: May 2010
Posts: 1,377
Likes: 20
From: Kafar Hanusi
Default

Well, seems my clutch has come to that time, cant keep it adjusted, becoming a moving target. As I'm in Israel it will be a challenge to get the kit (any kit) here without undue taxations.

Going for the Energy One Kit http://www.energyoneclutches.com/pro...&cat=21&page=1

Thanks for the write-up very helpful.
 
Reply



All times are GMT -5. The time now is 03:59 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE