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Can't Get Muffler Off, Need help

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Old Oct 21, 2010 | 06:39 PM
  #1  
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Default Can't Get Muffler Off, Need help

so, i got my new slip-ons today and i can't get my old ones off. i have taken all the bolts out, and i just can't get it off. Any tricks? should i take the headers off, will that make it easier?
 
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Old Oct 21, 2010 | 06:42 PM
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WD-40 on the joint and they practically fall off
 
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Old Oct 21, 2010 | 07:14 PM
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Originally Posted by thegrants82
WD-40 on the joint and they practically fall off
didn't work, won't budge at all. any other suggestions?
 
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Old Oct 21, 2010 | 07:23 PM
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I had to take a screwdriver and put it in the muffler slits and spread them a little to get them off.
 
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Old Oct 21, 2010 | 07:25 PM
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Default Overtighten

Someone has way overtighten them and may have put a u-shape ring around keeping it from slideing off. Have someone hold on handlebars and grab it on end with a large lid gripper and while pulling back carefully move it up and down and in and out. It will come out of there then.
 

Last edited by Jackie Paper; Oct 21, 2010 at 07:27 PM.
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Old Oct 21, 2010 | 08:34 PM
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after a lot of grunting, sweating, and swearing, i got them off. saving the installation till tomorrow! thanks guys.
 
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Old Oct 21, 2010 | 08:37 PM
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When you reassemble, use some never-seize! Put a light coat on the header.
Mine were tight too. I had to take the headers off the bike.
 
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Old Oct 22, 2010 | 07:40 AM
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Glad you got them off. For others with the same problem, twisting the mufflers with a strap wrench is a big help.
 
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