Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Installing fork springs

Thread Tools
 
Search this Thread
 
Old Feb 19, 2017 | 05:31 PM
  #1  
cncmike's Avatar
cncmike
Thread Starter
|
Road Master
15 Year Member
Photogenic
Photoriffic
Liked
Joined: Dec 2010
Posts: 1,048
Likes: 263
From: Fresno Ca
Default Installing fork springs

I was dreading putting the fork springs back in my '09 Streetglide because of how much trouble I had last time putting the cap nut back on while compressing the spring. I know there are a lot of different ways to do it but this is what I came up with today. I put an old towel on the garage floor, laid the wrench for the cap nut on it and put the cap nut in the open end of the wrench upside down. I then held the spring inside the fork (already assembled with new seals and bushings but no oil) and turned it upside down and lined it up on top of the nut. After folding a towel a couple of times and putting it on the bottom end of the fork leg, I put one foot on the wrench, put the cushioned fork leg under my arm like a crutch and leaned down to compress the spring. I then turned the fork with one hand and it screwed down onto the nut. I don't have a vice or a special socket for the nut so this was my simple solution.
 
Reply
Old Feb 19, 2017 | 06:07 PM
  #2  
sanman4ever's Avatar
sanman4ever
Club Member
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 3,459
Likes: 329
From: Rhode Island
Riders Club Member
Default

Have at it....
 
Attached Thumbnails Installing fork springs-fork-cap-compressor.jpg  
Reply
Old Feb 19, 2017 | 06:31 PM
  #3  
big- mike's Avatar
big- mike
Road Warrior
Joined: Feb 2017
Posts: 1,268
Likes: 221
From: farmington michigan
Default

Thanks for the ti looks like I'm gonna do mine this week. What springs did you go with?
 
Reply
Old Feb 19, 2017 | 07:19 PM
  #4  
cncmike's Avatar
cncmike
Thread Starter
|
Road Master
15 Year Member
Photogenic
Photoriffic
Liked
Joined: Dec 2010
Posts: 1,048
Likes: 263
From: Fresno Ca
Default

It's all stock. AT 92,000 miles I decided to replace all of the wear parts.
 
Reply
Old Feb 19, 2017 | 09:25 PM
  #5  
Ragtop's Avatar
Ragtop
Ultimate HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2006
Posts: 7,101
Likes: 1,013
Default

Great idea, thanks for posting.
I'm doing my forks soon, this will come in handy for sure!
 
Reply
Old Feb 20, 2017 | 12:16 AM
  #6  
Guntoter's Avatar
Guntoter
Outstanding HDF Member
Joined: Mar 2009
Posts: 2,216
Likes: 102
From: Central Illinois
Default

To do the forks correctly, the oil has to be put in with the tube collapsed and no spring, then the oil level is set at a certain distance from the top of the tube. Then the tube is extended and assembled.

I made a tube clamp, just like what is pictured in the manual, from a piece of flat steel stock you can buy at a hardware store or Lowes/Menards etc. Cut it, bent it to shape in a vice and glued strips of rubber in the bends that contact the tube then put bolts and nuts at each end to clamp it together on the tube. I then put the whole unit in an arbor press and ran the ram down to the top of the tube cap with the fill cap screwed into it, pressing it down to contact the threads. Then I could use the wrench to tighten it into the tube. No gymnastics needed. A hydraulic press would work too. The clamp allows the fork to bridge the arbor base opening or the hydraulic press arms.

The clamp:

 
Reply
Old Feb 20, 2017 | 04:46 AM
  #7  
Campy Roadie's Avatar
Campy Roadie
Seasoned HDF Member
Veteran: Marine Corps
Joined: Aug 2011
Posts: 11,814
Likes: 5,120
From: SW Ohio
Default

To do it right, as pointed out above, it's a measurement of fluid from the top without the spring inside. Also need to pump the forks up and down a few times (without the spring in them) to get fluid past the damper rod.

I assume the OP assembled the forks dry and them put fluid in based on volume thru the hole in the fork caps. The easy way to get fork top caps on is to fill and measure as described in the service manual. Then, before putting in the spring, take the fork top cap and engage the threads just slightly and mark the fork tube and the cap with a Sharpie. Put the spring in and put a socket on the fork cap (all you want is a flat surface for your hand). Put the line on the fork cap slightly behind the line on the fork tube and press down (while holding the fork tube) and turn the fork cap slightly and engage the threads.

Screw it the rest of the way down and do final torque when they're mounted in the triple trees. I'm older and don't have the hand strength I did 30 or 40 years ago and this works for me every time. If you go to all the trouble of rebuilding a set of damper rod forks, might as well make sure the fluid level is right (by measurement) given the balance between air gap and fluid level is how they work.
 
Reply
Old Feb 20, 2017 | 07:06 AM
  #8  
Magnut1's Avatar
Magnut1
Grand HDF Member
10 Year Member
Shutterbug
Liked
Loved
Joined: Aug 2014
Posts: 4,725
Likes: 1,787
From: Toledo ohio
Default

One time I did this, I had a high bench for reloading, I stuck the shock on my floor jack (or bottle jack) and jacked it up under the bench with the cap compressing the spring until I had it catch the threads, I turned the fork tube until it started a couple of threads.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-1

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-3

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-4

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-5

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-6

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-7

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-8

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
story-9

The Best and Worst Harley-Davidson Moves of 2025

 Verdad Gallardo
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
cHarley
Sportster Models
20
Dec 31, 2023 01:56 PM
beanoboy
General Topics/Tech Tips
3
Oct 24, 2018 12:12 AM
woody1978
Dyna Glide Models
6
Jul 10, 2017 12:07 PM
rmk2001800
Touring Models
4
Nov 12, 2010 08:20 AM
Thornhammer
Dyna Glide Models
4
Jul 27, 2009 12:45 PM




All times are GMT -5. The time now is 02:36 PM.

story-0
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-1
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-2
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-3
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-4
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-5
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-6
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-7
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-8
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE
story-9
The Best and Worst Harley-Davidson Moves of 2025

Slideshow: A clear-eyed look at what actually worked for Harley this year, and what quietly undermined its progress.

By Verdad Gallardo | 2025-12-29 17:10:48


VIEW MORE