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Your choice. Folk have repaired many a non-serviceable item with success.
Harley says the shocks are sealed and non-serviceable and won't sell any parts for them. Showa sells parts to rebuild the shocks though, and even provides some tuning information. Just an example of going around the obstacles and getting it done.
if one opened up the HCU and found rusted/pitted metal, that likely would be the end, unless replacement parts were found or made. But, if it's merely sludge buildup, a simple cleaning would get them moving and working again.
If I had a failed HCU, I'd find it worthwhile to explore it and see if I could fix it. But that's just me.
Hey, more power to you. I've been a service technician for 38 years, so I am not unfamiliar with repairing equipment, but I do know when replacing parts is the only practical and safe solution.
Hey, more power to you. I've been a service technician for 38 years, so I am not unfamiliar with repairing equipment, but I do know when replacing parts is the only practical and safe solution.
Mmm. Decades as a service tech myself. From jet engines to mining equipment, motorcycles to photocopiers. Even earned a mechanical engineering degree some years ago and work as an engineer.
I'm pretty comfortable with the likes of hydraulic valves and actuators and such. From design to repair. As are others.
Don't see it much differently than customizing an ECU for increased engine performance. Certainly not a job for the typical shop tech. No dealership is going to do it or recommend it (except for a canned oem reflash, of course, if such exists). None the less, the practice continues. With specialty shops doing it, and intrepid owners buying the equipment to do it themselves.
It's not for everyone. Be it rewriting your ECU or taking apart your HCU to see if it can be repaired. But it is viable for some.
I'm measuring in millimeters. The dimensions may be smaller, but the number is impressively big!
I'm not trying to play any one upmanship. Just challenging the "I'm a tech, and I know unsafe" bit there. There are plenty of folk with mad skillz here in the forum. For some, the likes of taking apart an HCU isn't inherently dangerous. Equally, some folk can't master a dipstick. Know yourself and your abilities. Don't fear learning and growing in knowledge.
^ LOL. Im just messing around and I agree. Ive seen some pretty ingenious stuff on the forum that makes me jealous of some peoples technical abilities.
I will also agree that reading this forum over the years has really helped me in many ways. Its been very valuable.
Last edited by Cygnusx51; Apr 15, 2018 at 11:31 AM.
Mmm. Decades as a service tech myself. From jet engines to mining equipment, motorcycles to photocopiers. Even earned a mechanical engineering degree some years ago and work as an engineer.
I'm pretty comfortable with the likes of hydraulic valves and actuators and such. From design to repair. As are others.
Don't see it much differently than customizing an ECU for increased engine performance. Certainly not a job for the typical shop tech. No dealership is going to do it or recommend it (except for a canned oem reflash, of course, if such exists). None the less, the practice continues. With specialty shops doing it, and intrepid owners buying the equipment to do it themselves.
It's not for everyone. Be it rewriting your ECU or taking apart your HCU to see if it can be repaired. But it is viable for some.
Ding! Ding! Ding! You win! I'll go stand in the corner, now.
I watched the video a number of times. It looks very repairable for someone with average ability. The unit the technician disassembled was "defective" so he was just taking it apart to show the interior. He was not concerned about being delicate.
Youtube has certain rules for posting. I wonder if someone will eventually post a video, demonstrate a better way of removing the motor and cleaning the valves. Being a safety issue, will Youtube or Harley prevent such a posting?
This talk of male appendage measurement is rather humorous although something I'd prefer not to be involved with. Thus, I'll sustain from stating my qualifications. With that said, simple common sense would show no need to remove the pump motor as removing the bypass valves from the outside of the HCU block would be the best angle of attack. Remove the press fit caps over the valves then the valves could be removed with a long clamp or hemostat. Clean the passages in the HCU block then clean/repair valves and reinstall. Fabricate new caps then press into place. Simple to write but surely much more difficult to accomplish on the bench.
I watched the video a number of times. It looks very repairable for someone with average ability. The unit the technician disassembled was "defective" so he was just taking it apart to show the interior. He was not concerned about being delicate.
Youtube has certain rules for posting. I wonder if someone will eventually post a video, demonstrate a better way of removing the motor and cleaning the valves. Being a safety issue, will Youtube or Harley prevent such a posting?
Exactly. If sludge is plugging it up, sludge can be removed one would think.
Over in the BMW Motorcycle world, with new modules running $5k some entrepreneurs have seized the opportunity and are doing just that....cleaning and rebuilding for a more reasonable amount (still more than the HD module though). Liability concerns aside, there is a biz opportunity here!
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