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Won’t pass fall away test

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Old Apr 27, 2019 | 04:02 PM
  #11  
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When I did my bike a 2008 SG, my Harley mechanic buddy told me to have it do two full swings and just have it break the third swing. It took me several adjustments to get it right because of the torque on the stem nut. I started with the lowest torque setting which set the fall away perfect. I would have the fairing installed so all of the weight is on the front end. I never replaced the bearings so I can not comment on the rubber dust shields. I would follow the procedure in the FSM. Good luck with the job and let us know how it turns out.

Phil
 
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Old Apr 27, 2019 | 04:08 PM
  #12  
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The factory manual fall away test is bizarre, imo. Easy unachieved with sticky grease, or several other things.

i concur with you about tightening it up until zero play, stopping there, and seeing how it rides.
 
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Old Apr 27, 2019 | 07:47 PM
  #13  
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Bad Taperts is correct for bikes with different front ends than the touring bikes have. Touring bikes want to center, hence the swing test, still called the fall away test by many. My experience is that this is not nearly as critical as many believe. My GUESS is that the seals have invalidated the standard test. As recommended above, tighten to no play plus a little tighter, and put it all back together. I have my Road King set (no rubber seals) so it swings back about to the middle and stops, about HALF a swing. Drives and handles nicely.
 
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Old Apr 27, 2019 | 07:49 PM
  #14  
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Make sure the bike is very level front to back and side to side...youll be surprised what a few degrees off will do.
 
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Old Apr 27, 2019 | 08:12 PM
  #15  
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Originally Posted by predatornut
Front end is off the ground, clutch and throttle cables disconnected. The manual says to start with bars turned full left and let go. It should swing to the right, come back left, then start right again, but not a full swing.
You are correct on the swing, according to manual...2 full swings and begin 3rd.
 
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Old Apr 27, 2019 | 09:21 PM
  #16  
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Originally Posted by Screamin beagle
Make sure the bike is very level front to back and side to side...youll be surprised what a few degrees off will do.
I was thinking of this too. The back tire is still on the ground and the front is just high enough to clear ~1”, which I thought would be ok. I’ll get it leveled up and try again. Maybe pull the top seal out if that doesn’t work.

Thanks for all the advice, I’ll keep you posted. It might be a few days, we’re expecting a winter storm here tomorrow with 3-5” of snow
 
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Old Apr 28, 2019 | 07:55 AM
  #17  
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One thing I noticed said here is "rubber seals came with the kit so I installed them" I know for a fact that electra glides do not have seals on the stearing stem. This could be creating undo resistance and causing the test to fail.
 
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Old Jun 4, 2019 | 09:47 AM
  #18  
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Well, it took a while, but I finally got it back on the road! The seals were the problem. Live and learn I guess. Between the mono tubes, new rear shocks, new rear tire, and new bearings, it rides like a new bike! Thanks to everyone that helped me out!
 
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