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Shifting Issue - 3rd to 2nd

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Old Sep 4, 2023 | 01:32 AM
  #11  
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interesting…I’ll bite, why would it only occur 40ish% of the time? Haven’t had a chance to get it out and mess around much but I’ll surely try this and report back.

Originally Posted by Max Headflow
It keeps the shift arm from returning all the way from the previous downshift..If it don't com all the way back up, the shift claw won't grab the next pin on the drum. Go out for a ride and after a shift from 4th to 3rd, lift the lever ever so slightly then down shift.
 
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Old Sep 4, 2023 | 07:59 AM
  #12  
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Maybe the bike wants a little play. Maybe that bushing is great. Myself I suspect waste of money. I have replaced rod with better one.

Also another high mileage bike I did replace bushing, I if I remember right, and arm due to wiggle, but went with factory

But as said go back to old one and see if it does it
 
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Old Sep 4, 2023 | 11:28 AM
  #13  
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Going back to the stock dual metal bushing setup isn’t possible as they were pressed out in place of the new Head Hoggers one-piece bushing. I’ll replace the shift linkage with stock and see if that helps. Also, will line up the shift shaft more and see if that helps it pop back up into place easier after downshifting on the way to 2nd. Any ideas on a decent live other than anti-seize?

Originally Posted by Rounders
Maybe the bike wants a little play. Maybe that bushing is great. Myself I suspect waste of money. I have replaced rod with better one.

Also another high mileage bike I did replace bushing, I if I remember right, and arm due to wiggle, but went with factory

But as said go back to old one and see if it does it
 
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Old Sep 4, 2023 | 11:34 AM
  #14  
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Originally Posted by matt_eglide
Going back to the stock dual metal bushing setup isn’t possible as they were pressed out in place of the new Head Hoggers one-piece bushing. I’ll replace the shift linkage with stock and see if that helps. Also, will line up the shift shaft more and see if that helps it pop back up into place easier after downshifting on the way to 2nd. Any ideas on a decent live other than anti-seize?
Disconnect the linkage. Does the shifter pedal rotate freely?

Assuming the new shift rod has ball ends, do they rotate freely? Is any part of the shift arms rubbing on the shift rod causing it to bind?

A picture will be helpful.
 
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Old Sep 4, 2023 | 12:43 PM
  #15  
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Originally Posted by matt_eglide
Any ideas on a decent live other than anti-seize?
huh? think i figured out you meant lube. no, anti seize is fine.
 

Last edited by skratch; Sep 4, 2023 at 12:44 PM.
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Old Sep 4, 2023 | 06:28 PM
  #16  
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haha yes, meant lube - dang autocorrect. Anything that may help the shifter shaft rotate a little more freely than standard anti seize.

Originally Posted by skratch
huh? think i figured out you meant lube. no, anti seize is fine.
 
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Old Sep 4, 2023 | 06:31 PM
  #17  
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Yes, when disconnected the shifter shaft rotates very easily and freely.

huh, ball ends? It’s the shifter shaft that has splined ends that connects to the toe shifter and the front shifter shaft, then connected to the shift linkage them to the transmission shift shaft; see below.





Originally Posted by Max Headflow
Disconnect the linkage. Does the shifter pedal rotate freely?

Assuming the new shift rod has ball ends, do they rotate freely? Is any part of the shift arms rubbing on the shift rod causing it to bind?

A picture will be helpful.
 
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Old Sep 4, 2023 | 08:28 PM
  #18  
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Originally Posted by matt_eglide
Yes, when disconnected the shifter shaft rotates very easily and freely.

huh, ball ends? It’s the shifter shaft that has splined ends that connects to the toe shifter and the front shifter shaft, then connected to the shift linkage them to the transmission shift shaft; see below.
What is the "new chrome shift linkage rod " ?
 
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Old Sep 4, 2023 | 08:38 PM
  #19  
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Sorry, didn’t read or understand your above post fully…the new shifter linkage has heim joints at each end and neither are bound up and rotate freely. Nothing causing either end to stick or get caught up that I can see. It’s also the exact same length as the stocker I removed.

Originally Posted by Max Headflow
What is the "new chrome shift linkage rod " ?
 
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