Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Found a piston crack

Thread Tools
 
Search this Thread
 
Old Jul 25, 2024 | 02:34 PM
  #1  
pyuchem's Avatar
pyuchem
Thread Starter
|
Road Warrior
Photogenic
Photoriffic
Shutterbug
Top Answer: 3
Joined: Mar 2013
Posts: 1,897
Likes: 1,416
From: Lost
Default Found a piston crack

I’m here at the dealer for 70k service. I was just informed that one of the pistons has crack on it. It’s from outside in halfway across. Dang it.

2016 FLHXS. 70,000 miles.

Initial quote of $1800.

Well….dang it.

Compression test : 180 front cylinder and 120 rear.

Rear has the crack.
 

Last edited by pyuchem; Jul 25, 2024 at 03:04 PM.
Reply

Popular Reply

 
Jul 25, 2024, 04:05 PM
lp's Avatar
lp
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2006
Posts: 11,463
Likes: 2,990
From: Charleston, SC
Default

Don't let them just put one new cylinder and piston in for 1800... my .02.

Good time to go aftermarket - a big bore kit.
 
Old Jul 25, 2024 | 02:46 PM
  #2  
memphisharley's Avatar
memphisharley
Stellar HDF Member
Veteran: Marine Corps
5 Year Member
Liked
Community Favorite
Joined: Sep 2017
Posts: 2,132
Likes: 570
From: memphis
Default

sorry to hear this. stock pistons or aftermarket. please post pics when you can.
 
Reply
Old Jul 25, 2024 | 03:04 PM
  #3  
pyuchem's Avatar
pyuchem
Thread Starter
|
Road Warrior
Photogenic
Photoriffic
Shutterbug
Top Answer: 3
Joined: Mar 2013
Posts: 1,897
Likes: 1,416
From: Lost
Default

Originally Posted by memphisharley
sorry to hear this. stock pistons or aftermarket. please post pics when you can.

Stock. No pics but I was able to see when he had camera in there.
 
Reply
Old Jul 25, 2024 | 04:05 PM
  #4  
lp's Avatar
lp
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2006
Posts: 11,463
Likes: 2,990
From: Charleston, SC
Default

Don't let them just put one new cylinder and piston in for 1800... my .02.

Good time to go aftermarket - a big bore kit.
 
Old Jul 25, 2024 | 04:39 PM
  #5  
Rounders's Avatar
Rounders
Seasoned HDF Member
Community Builder
Liked
Loved
Community Favorite
Joined: Mar 2021
Posts: 17,923
Likes: 3,562
From: backwoods
Default

Originally Posted by lp
Don't let them just put one new cylinder and piston in for 1800... my .02.

Good time to go aftermarket - a big bore kit.
hed already has 103, I guess could go 107.

I would more .010 over if needed.

Curious how they caught it. MDo they normall do a compression check or look at the top of piston?
 
Reply
Old Jul 25, 2024 | 04:58 PM
  #6  
CoolBreeze3646's Avatar
CoolBreeze3646
Seasoned HDF Member
Joined: Aug 2006
Posts: 24,428
Likes: 30,651
From: Pennsylvania
Default

Originally Posted by pyuchem
I’m here at the dealer for 70k service. I was just informed that one of the pistons has crack on it. It’s from outside in halfway across. Dang it.
2016 FLHXS. 70,000 miles.
Initial quote of $1800.
Well….dang it.

Compression test : 180 front cylinder and 120 rear.

Rear has the crack.
Hell of a good service department if they scope the cylinders during a service, now that is a full service if you ask me.
Good that it was caught before it destroyed the lower end and valves by fragmenting.
 
Old Jul 25, 2024 | 05:19 PM
  #7  
pyuchem's Avatar
pyuchem
Thread Starter
|
Road Warrior
Photogenic
Photoriffic
Shutterbug
Top Answer: 3
Joined: Mar 2013
Posts: 1,897
Likes: 1,416
From: Lost
Default

Originally Posted by Rounders
hed already has 103, I guess could go 107.

I would more .010 over if needed.

Curious how they caught it. MDo they normall do a compression check or look at the top of piston?
Originally Posted by CoolBreeze3646
Hell of a good service department if they scope the cylinders during a service, now that is a full service if you ask me.
Good that it was caught before it destroyed the lower end and valves by fragmenting.

My bike was burning oil so I had asked them to check spark plugs and put a scope to see what’s going on in there.

I doubt they would have done that during regular service.
 
Reply
Old Jul 25, 2024 | 05:22 PM
  #8  
hattitude's Avatar
hattitude
Seasoned HDF Member
15 Year Member
Community Builder
Community Favorite
Top Answer: 10
Joined: Sep 2008
Posts: 14,076
Likes: 11,096
From: San Diego, CA
Default

Originally Posted by lp

Don't let them just put one new cylinder and piston in for 1800... my .02.

Good time to go aftermarket - a big bore kit.



Can't change what has happened, might as well turn a lemon into lemonade...!!!
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Jul 25, 2024 | 05:25 PM
  #9  
Oko's Avatar
Oko
Club Member
Shutterbug
Liked
Loved
Community Favorite
Joined: Oct 2016
Posts: 4,528
Likes: 5,831
From: Syracuse NY
Riders Club Member
Default

FWIW- I went from a 103” to a 110” on my build from Hillside Cycle.
 
Reply
Old Jul 25, 2024 | 06:47 PM
  #10  
cobra23's Avatar
cobra23
Road Master
10 Year Member
Liked
Top Answer: 1
Joined: Jun 2013
Posts: 1,057
Likes: 953
From: Sarasota Florida
Default

I would check out all your options before committing to the dealer. Talk to some Indy's as well. Get a detailed estimate for both parts and labor. With your mileage you should have the lifters, cam chain tensioner and crank run out checked as well.

You might also think about your big bore options.
 
Reply



All times are GMT -5. The time now is 08:39 AM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE