When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
After I’ve cranked up and maybe the bike has been running for a few minutes, or maybe I’ve started the ride, the regulator will drop out: I will see the voltage meter reading maybe 11 votes, and then the battery light and check engine light will come on. This may resolve itself during a short ride, maybe a rev of the engine but not always, and then it comes back to normal and the lights go back to normal. I haven’t tested the regulator or stater yet, but it sure sounds like the regulator. Does anyone have comments regarding the RMSTATOR for a replacement?
I'd say its the Voltage Regulator, and check out CYCLE ELECTRIC(https://www.cycleelectricinc.com/) for a replacement.
But check your Factory Service Manual to find the exact way to check it.
I'd suspect it's either the regulator giving up or the stator has a random short to ground. Testing the stator since it is random, will likely pass. I'd suspect that if the issue occurs and goes away that it might be something loose in the regulator.. I'd give more credence to the stator if it failed at temp and stayed that way. Still it could be either one. If you don't want to screw with it, replace both.
I'd suspect it's either the regulator giving up or the stator has a random short to ground. Testing the stator since it is random, will likely pass. I'd suspect that if the issue occurs and goes away that it might be something loose in the regulator.. I'd give more credence to the stator if it failed at temp and stayed that way. Still it could be either one. If you don't want to screw with it, replace both.
If I suggested to replace 16 year old parts, what would you say?
Diagnostics would be needed in order to avoid purchase of new parts that might confuse diagnostics even more.
Could be something simple like a loose cable to or from battery.
Check the 4 battery cable ends.. At battery terminal and the other ends.
Check stator connectors and regulator connectors.
A load test of battery is FREE at many auto parts.
A simple digital voltage meter can be used to run some simple tests of Regulator & Stator too....could perform simple load test with the same meter also by looking at voltage while cranking.
After I’ve cranked up and maybe the bike has been running for a few minutes, or maybe I’ve started the ride, the regulator will drop out: I will see the voltage meter reading maybe 11 votes, and then the battery light and check engine light will come on. This may resolve itself during a short ride, maybe a rev of the engine but not always, and then it comes back to normal and the lights go back to normal. I haven’t tested the regulator or stater yet, but it sure sounds like the regulator. Does anyone have comments regarding the RMSTATOR for a replacement?
Hey Alfred, just curious if you found the problem. I have the same symptoms and would rather not replace stator and regulator if only one is bad. Retired here and limited funds.
The problem on my FLHTCU of my charging system cutting out unpredictably turned out to be the connection where the wire plugs into the primary case to the stator. I started to go for a ride a couple of days ago, and the problem happened just shortly after start up. I got off the bike, reached down and wiggled that connection and the problem immediately went away. Since that time, I have ridden the bike several times without any issues. I still need to pull that connection and clean it up good, but the previous owner put a ton of chrome on this bike, which makes some things hard to get at.
My sincere thanks to all of the individuals who replied to my question. One person had suggested that it might just be a dirty connection, and that’s what it was.
Last edited by AlfredPruett; Aug 16, 2025 at 11:19 AM.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.