"DIY MODS" and TRICKS to SAVE $$$$$$
I made some changes to get the max effect.
I used a bevel faucet washer on each side of the pexi. Bevel pointing towards the pexi.
Lower bolt, just used the bevel faucet washers.
Middle bolt, used 2 flat faucet washers along with the bevel set
Upper bolt, used 4 flat faucet washers along with the bevel set.
Pics below.
Like I reported earlier, the parachute effect is gone. Bike runs very straight.
I made some changes to get the max effect.
I used a bevel faucet washer on each side of the pexi. Bevel pointing towards the pexi.
Lower bolt, just used the bevel faucet washers.
Middle bolt, used 2 flat faucet washers along with the bevel set
Upper bolt, used 4 flat faucet washers along with the bevel set.
Pics below.
Like I reported earlier, the parachute effect is gone. Bike runs very straight.
No problem with riding in the rain now there is a shortcut to the dash created by gap?

Not counting the connectors and wire, which I already had, and the opener, which I already had, I have a total of 9 bucks, and 2 hours in this project.
This is a really simple project, if you trust yourself with a test light, a continuity tester and a soldering iron.
Here's how to do it:
First, make sure you have a 12 volt unit. The battery will tell you how many volts. A 12v battery is near the diameter of a AA, but it is shorter.

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Second is the parts I needed.
HD# 67880-94 is the rubber boot.
HD# 67854-98 is the Speedometer Reset switch.
The opener, some wire, I used red for hot, black for ground, and purple for the switch.
A 3M Quick Connect, for the hot lead.
Shrink tube and heat-shrink connectors, I like waterproof.
And most important, if you follow the green arrow... Diet Coke.

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This is what it looks like, when you take it apart.

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This is the bottom of your circuit board. The red arrows point to the back of the switch. Note there are 2 poles to each side of the switch.

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This is the top of your circuit board. The purple arrow points to the switch, and the red arrows point to 2 of the poles.

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Here it is with all of the wires soldered in place. Note where the red arrow is I bent the corner of the switch up. I used a continuity tester to be sure I did not cross the switch, and found I had, so I bent it up a bit.
Be sure you know which pole is hot and which is ground for your power.

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Here it is finished, and reassembled.

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In the dash...
Yellow arrow: Hot lead to the accessory lead under the ignition switch.
Green arrow: Ground run to the bolt at the top of my engine guard.
Red arrow: New switch installed.
Purple arrow: I wrapped some weatherproof foam and tape around the unit.
Orange arrow: Chickie's Butt.

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Here is the new switch installed...

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And here it is once again, finished
Green arrow: Speedometer/Clock/Odometer reset
Red arrow: Garage Door Opener
Orange arrow: Chickie's Butt
The Best of Harley-Davidson for Lifelong Riders
Opened up the remote and soldered 2 wires(about 6" long, each) to the contacts that the button operates.
Crimped bullet connectors on the other ends of the same 2 wires. (I used 1 of the 2 remotes that came with the garage door - the kind that clip on to your car sun visor)
Bought the $5.00 momentary switch from Radio Shack and soldered 2 wires (about 6" long, each) to the switch.
Crimped bullet connectors on the other ends of those same 2 wires.
Removed fairing.
Drilled a 1/2" hole in the dash - above the radio & between the tach & voltmeter.
Installed the button through the hole, tie-wrapped the remote & excess wiring to the radio bracket, connected the wiring with the bullet connectors.
Test operate - replace the fairing. (Button works all the time as it's not powered by the bike.)
Here's a pic of the button
IMG_2927-1.jpg?t=1289684034
Last edited by White Ice; Nov 13, 2010 at 03:34 PM.






