When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
I'm not sure the verticals will break now, as the weak points were indeed very weak, but time will tell. It did occur to me that they're purposefully engineered that way. One person on another thread thought HD might've done that to allow the brackets to break before something else more important did, like the fairing plastic. Or, perhaps as a means of keeping warranty costs down. As you suggested, if a plastic part on the fairing breaks, like the point at which the brackets mount, it would require a new inner fairing. Brackets are cheaper to replace than inner fairings.
I can't see that as a reason to engineer a weak point into the bracket, especially given the frequency of the breaks, but who knows. Since the problem is not new and HD doesn't seem to be upgrading the part, maybe there is a good reason for their reluctance to improve the design.
Some others have installed o-rings between the brackets and the mount to reduce vibration, but I wouldn't think that would make much of a difference, so I didn't try that. I did think about that or a rubber washer, however.
So, I'm one of the victims of the broken plastic attachment point on the inner fairing. I've done all the beefing up of the verts and horizontal brackets and like mentioned above, the next weakest point has to be the inner fairing. I've used the vertical plastic gusset pieces of the inner fairing for support of the vertical bracket by adding flat steel. I don't have a picture yet....I'm heading out this morning to check into another broken inner fairing mount on the opposite side. I'll take some pics this time. ....I heard on this forum that the broken inner fairing piece may be able to be bonded back in place with ABS cement. I may have to insert some sort of re-enforcement to the plastic........We'll see.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.