Harley Davidson Forums

Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Fork Baffle screws?

Thread Tools
 
Search this Thread
 
Old Jan 6, 2010 | 03:43 PM
Share
  #1  
gtrplyr's Avatar
gtrplyr
Thread Starter
|
Road Warrior
15 Year Member
Photogenic
Photoriffic
Liked
Joined: Sep 2008
Posts: 1,331
Likes: 13
Default Fork Baffle screws?
Ordered the black fork baffle for my E. Glide but it didn't come with any screws. The HD parts guys said I need a special self tapping screw but when I look at the bike the holes are already tapped. Does anyone know what size and type of screws/bolts I need?
 
Reply
0
Old Jan 6, 2010 | 03:48 PM
Share
  #2  
dawg's Avatar
dawg
Seasoned HDF Member
20 Year Member
Shutterbug
Liked
Loved
Joined: Jun 2006
Posts: 28,580
Likes: 3,957
From: Vermont
Default
1/4-20x5/8. Run a tap through the existing holes to clean the powdercoat junk off the threads of the holes. They have chrome ones that come with the chrome baffle that you could use unless you want black ones. Those are 94385-92T from HD.
 
Reply
0
Old Jan 6, 2010 | 03:57 PM
Share
  #3  
gtrplyr's Avatar
gtrplyr
Thread Starter
|
Road Warrior
15 Year Member
Photogenic
Photoriffic
Liked
Joined: Sep 2008
Posts: 1,331
Likes: 13
Default
Thanks!
 
Reply
0
Old Jan 6, 2010 | 03:57 PM
Share
  #4  
twodollarbill's Avatar
twodollarbill
Road Warrior
Joined: Jun 2009
Posts: 1,342
Likes: 0
From: Western Wisconsin
Default
Originally Posted by dawg
1/4-20x5/8. Run a tap through the existing holes to clean the powdercoat junk off the threads of the holes. They have chrome ones that come with the chrome baffle that you could use unless you want black ones. Those are 94385-92T from HD.
Clean out the holes with a tap, if your not using self tapping ones you will bust off or strip your bolts for sure.
 
Reply
0
Old Jan 6, 2010 | 04:14 PM
Share
  #5  
Jags93's Avatar
Jags93
Road Master
Joined: May 2009
Posts: 1,244
Likes: 3
From: Stamford, CT
Default
a thread chaser would be better, remove less metal perhaps and clean the threads farther down the hole
 
Reply
0
Old Jan 6, 2010 | 04:34 PM
Share
  #6  
lp's Avatar
lp
Seasoned HDF Member
20 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2006
Posts: 11,477
Likes: 3,006
From: Charleston, SC
Default
Or you can simply take a standard bolt of the correct size, put it in a vice and use a hack saw to create two grooves in the threads...you know, make it look like a self taping bolt or screw.

Works like a champ when you don't have access to a tap.

lp
 
Reply
0
Old Jan 6, 2010 | 04:56 PM
Share
  #7  
piasspj's Avatar
piasspj
Seasoned HDF Member
Joined: Sep 2007
Posts: 9,208
Likes: 374
From: Central Illinois, Between I-80 and I-74
Default
Originally Posted by lp
Or you can simply take a standard bolt of the correct size, put it in a vice and use a hack saw to create two grooves in the threads...you know, make it look like a self taping bolt or screw.

Works like a champ when you don't have access to a tap.

lp
This is what I did (except I used a dremel tool to make wide/deep grooves). You only need to cut the 2 or 3 threads at the tip.
 
Reply
0

Trending Topics

Old Jan 6, 2010 | 05:00 PM
Share
  #8  
twodollarbill's Avatar
twodollarbill
Road Warrior
Joined: Jun 2009
Posts: 1,342
Likes: 0
From: Western Wisconsin
Default
Originally Posted by lp
Or you can simply take a standard bolt of the correct size, put it in a vice and use a hack saw to create two grooves in the threads...you know, make it look like a self taping bolt or screw.

Works like a champ when you don't have access to a tap.

lp
I am just amazed the stuff I have forgotten since I got married
 
Reply
0
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-1

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-2

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-3

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-4

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-5

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-6

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-8

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-9

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
TG Adaptor Plate for HD Front Fork Baffle
JJHOG
Tri Glide, RG3 & Freewheeler Models
43
Sep 3, 2015 03:45 PM
Fork Baffle Question
mtnbikerx
Touring Models
20
Nov 22, 2009 08:37 PM
Front fork baffle?
wild hog
Touring Models
28
May 29, 2008 07:30 PM
Front fork air baffle
Skip
Touring Models
16
Oct 29, 2007 07:04 PM
Anyone know thread size on fork air baffle?
Hardly Dangerous
Touring Models
5
Mar 31, 2007 09:44 AM
Tags
Back to Subforum
Touring Models
View Next Unread
Looking for a certain PM grip for my '09




Advanced Search
Reply Closed Thread Share
Forum Jump

All times are GMT -5. The time now is 04:16 PM.

story-0
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-1
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-2
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-3
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-4
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-5
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-6
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-7
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-8
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-9
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE