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Main fuel line quick disconnect

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Old Jan 16, 2010 | 06:27 PM
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Default Main fuel line quick disconnect

Ok guys I made a stupid and probably costly booboo today.

I was in the process of running my power wires for an amp install and like the stubborn person I am I wanted them ran under the tank instead of under the console. To make a long story short I never thought about the fuel line and lifted the tank up some to stick a small piece of wood under the tank to hold it up and I heard something go "SNAP" and saw fuel leaking. I scrambled to find something to catch the fuel in and then saw what happened. The plastic quick disconnect on the fuel injector end of the fuel line broke where the hose goes on. I figured out how to get the hose completely off and now just gotta figure out if I can get just that part or what.

Will Harley sell me just the disconnect that goes on that end of the hose and if so I wonder how much? Or will they just give me the option of buying the whole hose assembly and who knows how much that is.

Anyone else got any ideas or thoughts.
 
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Old Jan 16, 2010 | 06:31 PM
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62349-04F FUEL LINE ASSY, TANK TO INTAKE $43.65 or if this part is broke....61408-00A CHECK VALVE BODY ASSY $38.46
 

Last edited by dawg; Jan 16, 2010 at 06:34 PM.
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Old Jan 16, 2010 | 06:34 PM
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Thanks thats what I was afraid of...costly little bugger. Check valve assembly is fine. There has to be a way to get just the connector. Anyone got one lying around?
 
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Old Jan 16, 2010 | 06:36 PM
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Did you see my edit where I posted the check valve assembly, if that is what you broke?
 
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Old Jan 16, 2010 | 06:46 PM
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i think the check valve assembly that you are talking about is what screws into the tank and the quick disconnect snaps in. The part that broke is on the other end of the hose where it goes onto the fuel injection assembly.

Heres an image I found somewhere else and it shows the new updated part. Mine broke at the same exact place as his. I can see they fixed the problem with the new part and it being metal instead. Googled around and seems I am not the first one to break the fuel line there. Thanks for the help.
 
Attached Thumbnails Main fuel line quick disconnect-hdfuelline001.jpg  
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Old Jan 16, 2010 | 09:41 PM
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When it rains it pours. On top of the fuel line I just found out my right vertical fairing bracket is broke.
 
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Old Jan 16, 2010 | 09:48 PM
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Toss the amp in the garbage, button it all up and leave it alone. LOL! You're gonna end up rebuilding the motor at the speed your going now. LMAO!!
 
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Old Jan 16, 2010 | 09:50 PM
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Originally Posted by Psychosis
When it rains it pours. On top of the fuel line I just found out my right vertical fairing bracket is broke.
These aren't pics of the way I fixed mine, but close.
 
Attached Thumbnails Main fuel line quick disconnect-l_bracket.jpg   Main fuel line quick disconnect-repair_lrg3.jpg  
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Old Jan 16, 2010 | 10:13 PM
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They have updated fairing brackets and cross braces now also.
 
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Old Jan 16, 2010 | 10:26 PM
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yeh I seen the updated fairing brackets...just wondering if a low powered mig might fix it tho. And yes UltraKla$$ic I should just quit while I am ahead but I just can't help it.

Might try to repair the bracket like one of the photos above and go ahead and brace the other one better.
 

Last edited by Psychosis; Jan 16, 2010 at 10:32 PM.
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