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Welding the fairing bracket that cracked??

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  #11  
Old 04-27-2010, 09:34 AM
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I figured I keep it simple and just replace it. I didn't want to weld it, bend it back into shape after heat warpage, paint it for corrosion resistance and then mount it; hoping that everything lined up again. 12 bones is nothing compared to the possibility of a headache.


Originally Posted by Duracell
Welded both of mine near the top mounting point, only one was broke but I figured the other would follow. Like n8dc, I added a little extra weld that looked as though it should have been there to begin with. That was about 20,000 miles ago and I've been back in there several times for other wiring projects, no problems yet.
 
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Old 04-27-2010, 09:38 AM
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Originally Posted by Ultra61
Has anyone tried to weld the the fairing brace on the bike that has broken...I will take all measure to insure protection to the surrounding areas. What I was wondering is if the weld will hold up? I am qualified for the weld. I am curious if others have tried and succeeded, without the metal breaking beyond the weld.
If you're talking about the small horizontal brackets that connect to the speaker, I would replace them with the latest HD update. The new ones are more robust and may hold up.

If the problem is the larger black vertical brackets, these can be fixed. Here's a write-up I did 18 months ago and this fix has held up fine in that period. HD had upgraded these too and you could replace them, but they are $61 each and are a PITA to swap.
 
  #13  
Old 04-27-2010, 07:29 PM
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Sorry it took so long to respond...I guess I should be glad to be busy

It is nice to see that I am not the only hands on mechanic thats willing to dig-in and creatively repair. I will check with the local HD to see if this $12 bracket is in stock if not well then the Mig just needs to be plugged in, and the "Old Steed" will take another shot of TLC from it's "soul" owner.

Thanks for the in-put...much appreciated
 
  #14  
Old 04-27-2010, 07:39 PM
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I welded both well all four of mine I had the mig there so Why not $12 is $12 so yeah weld away!
 
  #15  
Old 04-28-2010, 06:07 PM
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Originally Posted by iclick
If you're talking about the small horizontal brackets that connect to the speaker, I would replace them with the latest HD update. The new ones are more robust and may hold up.

If the problem is the larger black vertical brackets, these can be fixed. Here's a write-up I did 18 months ago and this fix has held up fine in that period. HD had upgraded these too and you could replace them, but they are $61 each and are a PITA to swap.
It was the vertical bracket and I am pleased to say it is welded and buttoned back up and ready to go...
 
  #16  
Old 04-28-2010, 06:55 PM
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looks like you welded it without taking it out. traces of smoke.
 
  #17  
Old 04-28-2010, 07:05 PM
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I welded all of mine, but when I took it in for a rebuild this winter they replaced them all under warranty. I think I had 30,000 on the welds they were not broke just not like shiny new ones.
 
  #18  
Old 04-28-2010, 07:06 PM
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Originally Posted by VETERAN75
looks like you welded it without taking it out. traces of smoke.
I did weld it without taking it out...the smoke look in the back ground is black paint.
 
  #19  
Old 04-29-2010, 12:20 AM
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