Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Installing new exhaust crossover gasket

Thread Tools
 
Search this Thread
 
Old Nov 27, 2010 | 09:20 AM
  #1  
Garemlin's Avatar
Garemlin
Thread Starter
|
Ultimate HDF Member
Joined: May 2006
Posts: 8,558
Likes: 11
From: Delaware
Default Installing new exhaust crossover gasket

Is there an easy or specific way of replacing the crossover gaskets without it getting torn up or moving around??? Just wanna know before I get started.
 
Reply
Old Nov 27, 2010 | 09:38 AM
  #2  
dawg's Avatar
dawg
Seasoned HDF Member
Shutterbug
Liked
Loved
Community Favorite
Joined: Jun 2006
Posts: 28,559
Likes: 3,955
From: Vermont
Default

The specific way from the manual is to slide clamp onto crossover, install new gasket, then "twist and push" crossover pipe onto exhaust header pipe.
 
Reply
Old Nov 27, 2010 | 10:48 AM
  #3  
Garemlin's Avatar
Garemlin
Thread Starter
|
Ultimate HDF Member
Joined: May 2006
Posts: 8,558
Likes: 11
From: Delaware
Default

So you put the gaskets inside the crossover pipe and not on the header pipe???
 
Reply
Old Nov 27, 2010 | 10:49 AM
  #4  
Finnster1's Avatar
Finnster1
Cruiser
Joined: Sep 2010
Posts: 160
Likes: 0
From: Virginia
Default

Originally Posted by Garemlin
So you put the gaskets inside the crossover pipe and not on the header pipe???
Thats what I did. I put a dab of anti-seize on it for a little lube....I dont think it hurts anything to do that but it helped. I couldnt reuse the original one. It's a $4.95 part but better than a leak!
 
Reply
Old Nov 27, 2010 | 12:09 PM
  #5  
METALKAT's Avatar
METALKAT
Tourer
15 Year Member
Joined: Jan 2010
Posts: 253
Likes: 1
From: New Hampshire
Default

Wow, I just noticed there is one in there. Guess I should have looked at the manual a little closer. Mine is in such good shape I couldn't even tell it was a gasket, painted right around it.
 
Reply
Old Nov 27, 2010 | 12:45 PM
  #6  
motordad's Avatar
motordad
Cruiser
Joined: Jun 2009
Posts: 162
Likes: 10
From: Ocala, FL
Default

I've messed up my old gasket and a new gasket before figureing out the technique. It's the same as putting a condom on the male end and inserting into the female end verses inserting the condom into the female end and then trying to insert the male end.!!??
 
Reply
Old Nov 27, 2010 | 03:16 PM
  #7  
Garemlin's Avatar
Garemlin
Thread Starter
|
Ultimate HDF Member
Joined: May 2006
Posts: 8,558
Likes: 11
From: Delaware
Default

Originally Posted by motordad
I've messed up my old gasket and a new gasket before figureing out the technique. It's the same as putting a condom on the male end and inserting into the female end verses inserting the condom into the female end and then trying to insert the male end.!!??

Well that is an interesting way of looking at it. Did you use any lube???
 
Reply
Old Nov 27, 2010 | 04:27 PM
  #8  
Finnster1's Avatar
Finnster1
Cruiser
Joined: Sep 2010
Posts: 160
Likes: 0
From: Virginia
Default

Originally Posted by motordad
I've messed up my old gasket and a new gasket before figureing out the technique. It's the same as putting a condom on the male end and inserting into the female end verses inserting the condom into the female end and then trying to insert the male end.!!??
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Nov 27, 2010 | 04:41 PM
  #9  
Port Dawg's Avatar
Port Dawg
Road Warrior
Joined: Jul 2010
Posts: 1,816
Likes: 2
From: New Hampshire
Default

So Garemlin......success?
 
Reply
Old Nov 27, 2010 | 05:02 PM
  #10  
Garemlin's Avatar
Garemlin
Thread Starter
|
Ultimate HDF Member
Joined: May 2006
Posts: 8,558
Likes: 11
From: Delaware
Default

Originally Posted by Port Dawg
So Garemlin......success?

Worked today and too tired to mess with it. Gonna get it put on tomorrow.
 
Reply



All times are GMT -5. The time now is 10:38 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE