Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Internal wiring questio

Thread Tools
 
Search this Thread
 
Old Dec 29, 2011 | 12:52 PM
  #1  
frankiefire702's Avatar
frankiefire702
Thread Starter
|
Road Master
Joined: Jul 2008
Posts: 1,004
Likes: 0
From: new jersey
Default Internal wiring questio

Just a quick question guys. Im about to do apes on my sg. Did you guys cut the rubber casing of the wire budle before running them. If so did you wrap the bundle in heat shrink or electrical tape before running them?
 
Reply
Old Dec 29, 2011 | 01:06 PM
  #2  
slothy's Avatar
slothy
Road Warrior
Joined: Jun 2009
Posts: 1,347
Likes: 2
From: Michigan
Default

all the bars ive done always kept sleeving on. i just taped the open edge to it wouldnt get caught on anything pulling the wires thru.
 
Reply
Old Dec 29, 2011 | 01:10 PM
  #3  
dbell66253's Avatar
dbell66253
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2009
Posts: 5,240
Likes: 10
From: South Florida
Default

I kept the rubber on and used wire pulling lube to make it easier.
 
Reply
Old Dec 29, 2011 | 01:28 PM
  #4  
frankiefire702's Avatar
frankiefire702
Thread Starter
|
Road Master
Joined: Jul 2008
Posts: 1,004
Likes: 0
From: new jersey
Default

Thanks guys. Is it easier to pull the tbw through first or the switch wiring first?
 
Reply
Old Dec 29, 2011 | 01:30 PM
  #5  
slothy's Avatar
slothy
Road Warrior
Joined: Jun 2009
Posts: 1,347
Likes: 2
From: Michigan
Default

i did both at same time (se tbw sensor)
 
Reply
Old Dec 29, 2011 | 01:45 PM
  #6  
mkguitar's Avatar
mkguitar
Extreme HDF Member
Joined: Sep 2010
Posts: 14,744
Likes: 402
From: Phoenix '53, '88, '09 Big Twins
Default

you may find that pushing a length of heat shrink tubing through, inserting the wire ends into the shrink, shrinking the tubing and pulling back through is easy.

no burrs on the bars, talcum powder for lube

mike
 
Reply
Old Dec 29, 2011 | 03:21 PM
  #7  
BDHABT's Avatar
BDHABT
Road Captain
Joined: Dec 2004
Posts: 502
Likes: 2
From: Plainville,CT
Default

Cut off factory sheath,wrapped with electrical tape,lube with silicone grease.

I ran 2 pieces of mechanics wire down the right side.

Pulled the SE TBW thru first with first piece of mechanics wire,than pulled the other wires thru with 2nd wire.Went simplier than I had ever imagined.
 
Reply
Old Dec 29, 2011 | 04:19 PM
  #8  
Mr HOG's Avatar
Mr HOG
Road Master
Joined: Apr 2010
Posts: 824
Likes: 2
From: O'fallon IL
Default

I cut the original wire sheath off - to big and bulky IMO. Bought some long rolls of shrink wrap and did the entire length of wires. TBW and switch wires get wrapped separately of course. I ran the switch wires first then the TBW. You will need to get rid of the green TBW plug. It will not go past the bend in the bars easily. I tried but it would come unplugged every time i put any pressure on the wires. You can either order the SE TBW set-up or just cut the plug out and splice wires back together.
 
Reply
Old Dec 29, 2011 | 04:24 PM
  #9  
Hoblick's Avatar
Hoblick
Road Captain
Joined: May 2011
Posts: 579
Likes: 0
From: ohio
Default

kept the sheathing on, taped the ends, used vasoline for lube
 
Reply
Old Dec 29, 2011 | 05:07 PM
  #10  
blusmbl's Avatar
blusmbl
Road Warrior
Joined: Aug 2010
Posts: 1,268
Likes: 8
From: Detroit, the asshole of America
Default

Originally Posted by BDHABT
Pulled the SE TBW thru first with first piece of mechanics wire,than pulled the other wires thru with 2nd wire.Went simplier than I had ever imagined.
If I were to do mine again I'd buy the SE TBW kit. From what I understand it eliminates the green connector. I was able to get the green connector and the standard set of wires through the RH side but it took a decent amount of coaxing. It would've been a breeze if it wasn't in there. The left side practically fell through in comparison. I left the original sheathing on, and added heat shrink over the extensions, overlapping with the original sheathing.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
CVO-RK
Touring Models
17
Feb 26, 2013 01:28 AM
berndog
Shovelhead
9
May 4, 2012 07:39 PM
Dyna2007
Dyna Glide Models
5
Dec 27, 2009 07:34 PM
BlackFLHR
Touring Models
28
May 19, 2009 03:10 PM
rgm
Ignition/Tuner/ECM/Fuel Injection
7
Feb 21, 2007 12:01 PM




All times are GMT -5. The time now is 02:02 AM.