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Old May 19, 2012 | 11:08 AM
  #601  
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Batman,
A sincere thanks for all the extra work it took to take the pics and write up all the steps you went through during the re-build. We all know that keeping us updated and in-the-loop was extra work. I'm definitly inspired to do more work on my bikes myself after watching you do so much.
It's appreciated. Thanks!
Dave Mac.
 
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Old May 19, 2012 | 05:15 PM
  #602  
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Originally Posted by The Pawnbroker
Batman,
A sincere thanks for all the extra work it took to take the pics and write up all the steps you went through during the re-build. We all know that keeping us updated and in-the-loop was extra work. I'm definitly inspired to do more work on my bikes myself after watching you do so much.
It's appreciated. Thanks!
Dave Mac.
I enjoyed taking the photos to document the work, and it gave me some reflection time at the end of the day. I enjoy working on anything on wheels and it was a learning experience to work on the Harley

Could use more pics outside @ different angles, please & thank you. Did you get the windscreen yet?

Toby

I'll take some pictures Sunday and get them posted. I just took off the S/G front turn signals and put on new passing light arms, so it's changed a little bit. The windscreen is in the works. Batman logo with project cheapskate below. Can't wait....

Rick
 
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Old May 19, 2012 | 10:35 PM
  #603  
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Yes, that would be nice.
 
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Old May 20, 2012 | 04:45 PM
  #604  
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Just got back from a 40 mile ride, here are the pictures with the new passing lights installed. Found a pair of bare bars on eBay. Added my passing lights from the Ultra bars, and the turn bullet signals off the S/G brackets. I had to buy the turn signal standoffs at the dealer for the bullets, and cut 1/2" off the length of the hollow mounting bolt on the passing light housings, but all in all it only took about an hour to do.







And the same problem happened, I drove right onto the sidewalk and took the pictures after the ride. Then went to start it to put it in the shop and just a click click from the relay. I don't even think I heard the fuel injection power up. I checked the voltage at the starter lug to ground and I have 12.96 so it is fully charged. Anybody heard of "heat soak" issues with the starters?
 

Last edited by Batman7349; May 20, 2012 at 04:47 PM.
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Old May 20, 2012 | 04:52 PM
  #605  
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Originally Posted by Batman7349
Just got back from a 40 mile ride, here are the pictures with the new passing lights installed. Found a pair of bare bars on eBay. Added my passing lights from the Ultra bars, and the turn bullet signals off the S/G brackets. I had to buy the turn signal standoffs at the dealer for the bullets, and cut 1/2" off the length of the hollow mounting bolt on the passing light housings, but all in all it only took about an hour to do.







And the same problem happened, I drove right onto the sidewalk and took the pictures after the ride. Then went to start it to put it in the shop and just a click click from the relay. I don't even think I heard the fuel injection power up. I checked the voltage at the starter lug to ground and I have 12.96 so it is fully charged. Anybody heard of "heat soak" issues with the starters?
I had the same problem with an S&S 111 in an American Ironhorse. Turned out to be a bad crank sensor.
 
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Old May 20, 2012 | 07:04 PM
  #606  
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Might try putting an extra ground straight to the starter. I know they had some problems with the starter bolt torque not being tight enough on 07-08's and all it took was to tighten them down just a little. My friends 07 SG did that to him a couple of times, told him to check the bolts on his starter, he checked them & they turned not even a 1/4 turn, solved his problem. If you painted where the starter goes, may want to go in & clean that surface, since it uses that area to ground.

Toby
 
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Old May 20, 2012 | 07:05 PM
  #607  
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By the way, thanks for the pics, looks great.

Toby
 
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Old May 21, 2012 | 01:40 PM
  #608  
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Hopefully have the starter issue fixed. The new exhaust bracket bolts to both starter mounting points. I failed to remove the paint under the bolts not realizing the ground path that Harleys use. I removed both starter bolts removed the paint under the bolts. Then went an extra step and built a ground strap from 6Ga wire and a couple of copper lugs. I bolted one end under a starter bolt and ran the other directly to the negative terminal of the battery. I also removed the ground strap from the frame mount and cleaned it. Next weekend we'll try again.
 
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Old May 21, 2012 | 02:04 PM
  #609  
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feels good to have your own Harley now, huh?

~Joe
 
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Old May 21, 2012 | 05:50 PM
  #610  
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As my 15 year old would say. Thats one Schweeet Ride!!!

Glenn
 
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