When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Batman,
A sincere thanks for all the extra work it took to take the pics and write up all the steps you went through during the re-build. We all know that keeping us updated and in-the-loop was extra work. I'm definitly inspired to do more work on my bikes myself after watching you do so much.
It's appreciated. Thanks!
Dave Mac.
Batman,
A sincere thanks for all the extra work it took to take the pics and write up all the steps you went through during the re-build. We all know that keeping us updated and in-the-loop was extra work. I'm definitly inspired to do more work on my bikes myself after watching you do so much.
It's appreciated. Thanks!
Dave Mac.
I enjoyed taking the photos to document the work, and it gave me some reflection time at the end of the day. I enjoy working on anything on wheels and it was a learning experience to work on the Harley
Could use more pics outside @ different angles, please & thank you. Did you get the windscreen yet?
Toby
I'll take some pictures Sunday and get them posted. I just took off the S/G front turn signals and put on new passing light arms, so it's changed a little bit. The windscreen is in the works. Batman logo with project cheapskate below. Can't wait....
Just got back from a 40 mile ride, here are the pictures with the new passing lights installed. Found a pair of bare bars on eBay. Added my passing lights from the Ultra bars, and the turn bullet signals off the S/G brackets. I had to buy the turn signal standoffs at the dealer for the bullets, and cut 1/2" off the length of the hollow mounting bolt on the passing light housings, but all in all it only took about an hour to do.
And the same problem happened, I drove right onto the sidewalk and took the pictures after the ride. Then went to start it to put it in the shop and just a click click from the relay. I don't even think I heard the fuel injection power up. I checked the voltage at the starter lug to ground and I have 12.96 so it is fully charged. Anybody heard of "heat soak" issues with the starters?
Last edited by Batman7349; May 20, 2012 at 04:47 PM.
Just got back from a 40 mile ride, here are the pictures with the new passing lights installed. Found a pair of bare bars on eBay. Added my passing lights from the Ultra bars, and the turn bullet signals off the S/G brackets. I had to buy the turn signal standoffs at the dealer for the bullets, and cut 1/2" off the length of the hollow mounting bolt on the passing light housings, but all in all it only took about an hour to do.
And the same problem happened, I drove right onto the sidewalk and took the pictures after the ride. Then went to start it to put it in the shop and just a click click from the relay. I don't even think I heard the fuel injection power up. I checked the voltage at the starter lug to ground and I have 12.96 so it is fully charged. Anybody heard of "heat soak" issues with the starters?
I had the same problem with an S&S 111 in an American Ironhorse. Turned out to be a bad crank sensor.
Might try putting an extra ground straight to the starter. I know they had some problems with the starter bolt torque not being tight enough on 07-08's and all it took was to tighten them down just a little. My friends 07 SG did that to him a couple of times, told him to check the bolts on his starter, he checked them & they turned not even a 1/4 turn, solved his problem. If you painted where the starter goes, may want to go in & clean that surface, since it uses that area to ground.
Hopefully have the starter issue fixed. The new exhaust bracket bolts to both starter mounting points. I failed to remove the paint under the bolts not realizing the ground path that Harleys use. I removed both starter bolts removed the paint under the bolts. Then went an extra step and built a ground strap from 6Ga wire and a couple of copper lugs. I bolted one end under a starter bolt and ran the other directly to the negative terminal of the battery. I also removed the ground strap from the frame mount and cleaned it. Next weekend we'll try again.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.