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Bagger wobble exposed!

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Old Aug 18, 2014 | 07:02 PM
  #461  
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Originally Posted by 4_stroke
So the FXR has a different frame stiffness to the baggers near tbe rear mount. The centre crossmember helps tie in the bottom frame tubes with a boxed section not just a thin flat plate with single line of weld as at the baggers have at the rear.

One way to check the frame stiffness in this area is ondo the bolts that hold the rear mount plates in place untill you have lost the preload. Take an accurate measurement of accross the frame then bolt the plates up again to see if it has spread the frame at all when the preload comes back on again.
I think you find the amount of flex depends on the preload of the donut more than frame stiffness.. I would appreciate the data you have on this..

I've not check this but have checked deflection with dial indicators. Use a pry bar between the swingarm and frame. Not much difference when the preload is the same..

Remember the cross brace works under tension. the box on a FXR is thinner material than bagger flat plate..
 
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Old Aug 19, 2014 | 01:10 AM
  #462  
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Originally Posted by bwoltz
I think you find the amount of flex depends on the preload of the donut more than frame stiffness.. I would appreciate the data you have on this..

I've not check this but have checked deflection with dial indicators. Use a pry bar between the swingarm and frame. Not much difference when the preload is the same..

Remember the cross brace works under tension. the box on a FXR is thinner material than bagger flat plate..
I have measured the rubber donut in compression and its nearly 10,000 lbs per inch. These are mounts i have in the tool box, not sure if they are genuin HD but they are in good condition. Working together makes 5,000 lbs per inch as the are in series. So you can work out the spreading force based on preload you measure. Because of this high stiffness, any variation in preload due to frame tollerences could have a significant effect on performance.

My hypothesis on the centre crossmember is that spreading load on the mount puts the rear crossmember into tension and acts like i pivot and the resulting in a force trying to put a centre crossmember into compression.
 
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Old Aug 19, 2014 | 05:29 AM
  #463  
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Originally Posted by 4_stroke
I have measured the rubber donut in compression and its nearly 10,000 lbs per inch. These are mounts i have in the tool box, not sure if they are genuin HD but they are in good condition. Working together makes 5,000 lbs per inch as the are in series. So you can work out the spreading force based on preload you measure. Because of this high stiffness, any variation in preload due to frame tollerences could have a significant effect on performance.

My hypothesis on the centre crossmember is that spreading load on the mount puts the rear crossmember into tension and acts like i pivot and the resulting in a force trying to put a centre crossmember into compression.
So have you measured the flex on the frame that doesn't have a front cross brace?
 
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Old Aug 19, 2014 | 05:50 AM
  #464  
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Originally Posted by bwoltz
So have you measured the flex on the frame that doesn't have a front cross brace?

Not measured the frame, I don't have access to one at the moment. It would be interesting to get an accurate measurement of the frame width at the mounts with and without the mounts preloaded. With the stiffness of the mount and the deflection of the frame (if any) its possible to work out the stiffness of the frame at that point.
 
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Old Aug 19, 2014 | 02:21 PM
  #465  
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Originally Posted by 4_stroke
It would be interesting to get an accurate measurement of the frame width at the mounts with and without the mounts preloaded.
I might be able to do that over the next few days ... but I am not sure how accurate. I don't have an internal micrometer that long. However, I could do it by just using an ordinary one in depth measuring mode.

Funnily enough, I was doing that just last night considering the idea of putting a bold in struct between the top two swing arm mount bolts. Unfortunately, their holes are not thread all the way through but it strikes me it should be easy to do.

You're making me thing it would be best to check whether preloading the frame/swing arm compresses it any.

As an unqualified amateur, it strikes me resonance is our enemy here and what all the bandaid approaches do is alter that so it no longer happens at working speeds. What that resonance is happening in the frame or just the rubber swingarm mount, I don't know.

I've read of others theorising that the frame stresses "pivot" around the bottom crossmember as well ... but what of the entire 'belly' of the frame?

Does it swing like a pregnant sow, or is the problem merely the chassis hinging at the swing arm mount?

I measured the tolerances of my swing arm pivot and it's at about 4 and a bit thou, I reckon. This allows for about a 10 thou back and forward movement. The STA-BO guy says he has seen them wallowed out to about 30+ thou but that 10 is the recommended limit.

What would be an idea tolerance? Not H-D acceptable but real world best?

Should it be a sliding fit or would heat seize it up?

Who is the guy who sleeves the transmission hole to fit?
 

Last edited by Dun Roamin; Aug 19, 2014 at 09:37 PM.
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Old Aug 19, 2014 | 02:41 PM
  #466  
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Originally Posted by Dun Roamin
As an unqualified amateur, it strikes me resonance is our enemy here and what all the bandaid approaches do it alter that so it no longer happens at working speeds. What that resonance is happening in the frame or just the rubber swingarm mount, I don't know.
Allow me to point out that all Buells and the rubber-mount Sportsters use the same principle, except they have a third rear stabiliser. Be careful what you call a 'bandaid', as you are at risk of losing sight of the fundamental concept of these bikes!
 
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Old Aug 19, 2014 | 06:20 PM
  #467  
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Originally Posted by 4_stroke
I have measured the rubber donut in compression and its nearly 10,000 lbs per inch.
How was that measured? For those bushings, being made of laminate layers of rubber bonded steel discs, are anything but homogenous axially vs radially.



Working together makes 5,000 lbs per inch as the are in series.
An 800 pound motorcycle resting on one tire exerts 800 lbs force on that tire. Resting on two tires it exerts 400 lbs on each. 10,000 lbs resulting in a 1 inch deformation on a single bushing will result in a 1/2 inch deformation across two bushings. Or, in other words, 20,000 per inch deformation when spread across two bushings.
 
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Old Aug 20, 2014 | 05:03 AM
  #468  
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Originally Posted by foxtrapper
How was that measured? For those bushings, being made of laminate layers of rubber bonded steel discs, are anything but homogenous axially vs radially.
The measurement was in compression, not in shear. It was to establish the deflection when the motor tries to "yaw" in the frame. it also determines the amount of preload force on the frame when you bolt the side plates on. They were parts I had already, not sure if they were genuine HD or aftermarket copies.

I would expect the stiffness ratio on a rubber profile this shape to be about 10 to 1 compression to shear (radial).

The interleaf plates increase the compression (axial) stiffness without increasing the shear (radial) stiffness. Its a cleaver design.
 

Last edited by 4_stroke; Aug 20, 2014 at 05:15 AM. Reason: added info
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Old Aug 20, 2014 | 05:24 AM
  #469  
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With a suitable rear stabiliser those bushings will not be subject to any compression, except on installation!
 
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Old Aug 20, 2014 | 05:46 AM
  #470  
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Originally Posted by grbrown
With a suitable rear stabiliser those bushings will not be subject to any compression, except on installation!

True enough.
 
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