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A More Efficient Voltage Regulator.

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Old Sep 21, 2025 | 07:22 PM
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Default A More Efficient Voltage Regulator.

Hi Guys,

I need some help please.

I just purchased a voltage regulator for an air-cooled VW that is fitted with a three-phase permanent magnet alternator. The engine was originally fitted with a "Voltage Regulator Rectifier For Harley Dyna 04-05 Fatboy 01-06 74610-01 74540-01". That regulator failed. I have been told that there are more efficient regulators (sometimes referred to as PWM regulators) that totally disconnect from the stator when the battery is fully charged.

Questions: Is it true that a more efficient regulator is available to replace the "Voltage Regulator Rectifier For Harley Dyna 04-05 Fatboy 01-06 74610-01 74540-01"? If so, can someone please provide a link to, or a part number for, such a regulator?

Thanks for Your Time,

Wes

 
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Old Sep 22, 2025 | 04:49 AM
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Default MOSFET not PWM

Originally Posted by WesRagle
Hi Guys,

I need some help please.

I just purchased a voltage regulator for an air-cooled VW that is fitted with a three-phase permanent magnet alternator. The engine was originally fitted with a "Voltage Regulator Rectifier For Harley Dyna 04-05 Fatboy 01-06 74610-01 74540-01". That regulator failed. I have been told that there are more efficient regulators (sometimes referred to as PWM regulators) that totally disconnect from the stator when the battery is fully charged.

Questions: Is it true that a more efficient regulator is available to replace the "Voltage Regulator Rectifier For Harley Dyna 04-05 Fatboy 01-06 74610-01 74540-01"? If so, can someone please provide a link to, or a part number for, such a regulator?

Thanks for Your Time,

Wes
I'm still fretting over this. More research seems to indicate that I'm searching for a "MOSFET" three phase regulator rather than a "PWM" regulator. Does anyone know of such a regulator?

Thanks,
Wes
 
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Old Sep 22, 2025 | 05:07 AM
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Check Cycle Electric
 
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Old Sep 22, 2025 | 06:24 AM
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I am confused. Are you working on a Volkswagen or a Harley? If you are working on a VW, might be best to ask on a VW forum.

Maybe you can clarify.
 
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Old Sep 22, 2025 | 06:27 AM
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Basics...what motorcycle. What has been done to the motorcycle stator, rotor, and regulator?

I have used VW regulators, from air cooled bugs, in the past when a Harley regulator was not available. But not on a twin 1999 or newer bike.
 
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Old Sep 22, 2025 | 07:16 AM
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Delete
 
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Old Sep 22, 2025 | 07:18 AM
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For HARLEY....CYCLE ELECTRIC

For VW.......wrong forum.
 
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Old Sep 22, 2025 | 07:19 AM
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Originally Posted by MURPHCC1
For HARLEY....CYCLE ELECTRIC

For VW.......wrong forum.
Some of us have had several air cooled VW. I never owned a water cooled VW.
 
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Old Sep 22, 2025 | 07:57 AM
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you have a PMG, not an alternator. did you match the regulator capacity to the load??
if you cannot find an hd one, try searching for wind driven systems, will not be small package since most are panel mount
40 amp unit
most units are mosfet now days away from the transistor and scr units. the advantage of the PWM is that they match the out put to the load, not simple on/off so they run cooler and hold a tight reign on the system.
https://www.ebay.com/itm/23394608473...Bk9SR6iO85euZg

 

Last edited by bustert; Sep 22, 2025 at 08:03 AM.
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Old Sep 22, 2025 | 09:30 AM
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I'm working with an air-cooled VW that has been converted for aircraft use. Here is a pic of the charging system.


The VR appears to have come from a Harley Davidson Softail Fat Boy. Ref: Drag Specialties Solid State Regulator For Harley Softail 2001-2006 | JPCycles.com.

I thought maybe you guys would know if there was a MOSFET equivalent for this regulator.

I'm developing an ECU for the engine. I would like to use the output of the "alternator" as a backup for the crank trigger. But ..., I have to know how all regulators effect the alternator output so I would like to test all varieties.

YouTube Video:
.

Ain't EFI great

Wes
 

Last edited by WesRagle; Sep 22, 2025 at 09:44 AM.
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