EVO All Evo Model Discussion

Broken front fork pinch bolt HELP

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Old Sep 9, 2013 | 11:18 AM
  #21  
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Originally Posted by TheBanditColorado
My front fork pinch bolt snapped off at the end tonight when I was finishing up a front wheel bearing and break pad job.


****
What torque did you do it up to?
 
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Old May 31, 2015 | 06:41 AM
  #22  
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can repair any broken bolt thou without seeing it can be difficult to help if bolt was over tightened and broke it is a simple fix if it broke due to being bottomed out the procedure is different if only over tightened purchase a reverse drill bit must make sure bit is centered this is so very important as drill bit starts to cut it will back the broken piece out reverse drill bits must be used in counter clockwise direction
 
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Old May 31, 2015 | 08:06 AM
  #23  
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Originally Posted by chucks motorworks
can repair any broken bolt thou without seeing it can be difficult to help if bolt was over tightened and broke it is a simple fix if it broke due to being bottomed out the procedure is different if only over tightened purchase a reverse drill bit must make sure bit is centered this is so very important as drill bit starts to cut it will back the broken piece out reverse drill bits must be used in counter clockwise direction
Welcome from Connecticut chucks,so you know, watch the post dates , this thread is two years ago, I've done it few times myself....
 
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Old Jun 1, 2015 | 11:54 AM
  #24  
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Don't give in to the temptation to substitute a grade 8 bolt for the grade 5 bolt in there now. Break a grade 8 and next time you won't be drilling it out.

This has happened to me twice now. These days I replace the fork pinch bolts during a full service every two-three years or 20,000 miles.

edit: Didn't notice this was a zombie thread I'd already posted this in. Sorry.
 

Last edited by Uncle G.; Jun 8, 2015 at 01:46 PM.
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Old Jun 1, 2015 | 01:04 PM
  #25  
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And if we're going over it in a zombie thread anyway, put some blue locktite on the bolt when you put it back together. I lost one once 50 miles from nowhere in the Texas Panhandle. It was not a fun limp into Lamar, CO and I still get bitching about that little excursion 29 years later.
 
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Old Jun 8, 2015 | 03:42 AM
  #26  
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Originally Posted by Uncle G.
I change the pinch bolts every 2-3 years as part of my regular maintenance.
That's a pretty good idea. Broke mine too but only in half, sprayed it down with WD-40, put a little heat on it and got a vice grip on it and slowly went back and forth till she broke free
 
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Old Oct 11, 2015 | 04:53 AM
  #27  
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Had some clunking in my front, same thing, both pinch bolts broken off and fork tubes backing down. Think I will keep an eye on those things..
 
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Old Oct 11, 2015 | 06:47 AM
  #28  
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I'm in the process of re-working my front end. I had not thought of replacing these bolts but I think I will now. Thanks for the info.
 
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