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Old Feb 4, 2021 | 12:01 PM
  #61  
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Originally Posted by showin4fun
I have never seen one like that. Every motorcycle wheel I have worked on has had a seat (stop) for the bearings on both sides of the hub.
I have wondered why Harley uses this setup, since the way you have described has worked for many decades on other brand motorcycles. Maybe they decided they could not make the wheels within the tolerance of the bearings, or thought it was too complicated to compute a bearing stack up each time a bearing was replaced.

In my post #56 I should have said Harley, not motorcycle, too late to edit that post.
 

Last edited by Dan89FLSTC; Feb 4, 2021 at 12:15 PM.
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Old Feb 4, 2021 | 12:34 PM
  #62  
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Originally Posted by Dan89FLSTC
I have wondered why Harley uses this setup, since the way you have described has worked for many decades on other brand motorcycles. Maybe they decided they could not make the wheels within the tolerance of the bearings, or thought it was too complicated to compute a bearing stack up each time a bearing was replaced.

In my post #56 I should have said Harley, not motorcycle, too late to edit that post.
Because the end play measurement is not as critical that way or maybe because the bearings them selves are not a consistent size any more
 
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Old Feb 4, 2021 | 12:58 PM
  #63  
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---Quote (Originally by showin4fun)---
I have never seen one like that. Every motorcycle wheel I have worked on has had a seat (stop) for the bearings on both sides of the hub.
---End Quote---
--- Quote (Originally by Dan89FLSTC)---
Well then, you haven`t worked on a Harley wheel with sealed ball bearings.
--- End Quote---

You are absolutely right. Everything I have worked on has had a separate bearing and seal. I honestly did not know
the hubs that took the sealed bearing was different.
 
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Old Feb 4, 2021 | 06:01 PM
  #64  
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Not that it's the definitive answer, here's what the service manual says:


 
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Old Feb 4, 2021 | 06:13 PM
  #65  
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Originally Posted by ThePaintPirate
Not that it's the definitive answer, here's what the service manual says:
It most certainly is the definitive answer...

That is exactly how the front wheel bearings should be installed.
 
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Old Feb 4, 2021 | 06:21 PM
  #66  
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Originally Posted by ThePaintPirate
Not that it's the definitive answer, here's what the service manual says:

If you are still going to use that wheel be sure to keep checking it. You are putting your life on the line. I would make sure whoever installed those bearings the wrong way replaced the whole wheel. I know first hand what can happen.
 
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Old Feb 4, 2021 | 06:34 PM
  #67  
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Disc side bearing is seated improperly.
 

Last edited by NORTY FLATZ; Feb 4, 2021 at 06:37 PM. Reason: Fixed it.
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Old Feb 4, 2021 | 08:02 PM
  #68  
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Originally Posted by Dan89FLSTC
It most certainly is the definitive answer...

That is exactly how the front wheel bearings should be installed.
I agree, just giving wiggle room for possible updated procedure from date of printing.

Originally Posted by NORTY FLATZ
Disc side bearing is seated improperly.
Care to explain?
 
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Old Feb 11, 2021 | 04:54 PM
  #69  
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The disk brake side is machined to suit a 25mm bearing.
When the other side is seated as per the instructions the measurement between the inside of the 25mm outer shell of the bearing to the shoulder inside the gib is exactly the same measurement as the difference between the width of a 25mm bearing and the previously used 1” bearings.
it appears that only one side of the hub was changed to actually suit a 25mm bearing.
It is the same as the rear hub and there are numerous posts in relation to these failing. There is now a spacer that is available to install that fills the void and ensured both sides have a shoulder for the outer race to press against.
 
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Old Feb 12, 2021 | 02:37 PM
  #70  
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Originally Posted by s-glide76
When you're installing the front wheel you need to make sure the cap on the lower leg is loose.
Torque the axle nut. I use a phillips screwdriver in the hole on the axle to keep it from turning as I torque the nut. Then tighten the cap on the bottom of the lower leg.
If you tighten the fork cap first and then tighten the axle nut you'll pull the fork legs together causing all kinds of weird problems.
I did exactly what you said to not do when reinstalling my front wheel but figured it out. Tightening the 4 fender bolts before installing the axle can also misalign the axle
 
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