When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
I'm having the same issue. Did you go to a mechanic to get it drilled and tapped? I was going to use a self-tapping screw, but then wanted to reach out to someone with experience in doing this. My horror story happened while riding down the highway with my wife and a few others. The heel shifter came off and thankfully they were able to avoid hitting it.
Originally Posted by HKMark23
I had a similar problem but with an aftermarket H/T shifter by Drag Specialties, which I installed myself.
My splined shaft has an ident ring milled into it so I had the new shifter body drilled & tapped so a set screw could be inserted through the shifter body into the ident on the spline. Its loctited in place and nothing budges now.
It's quite evident from the pictures that the OP provided that his shaft ( no, not that one ) is worn from the loose shifter arm. Replacing the shaft is an easy repair. Take note when you install the new shaft that it doesn't "wobble" in the bushings that it fits into. If it does replace the bushings ( Part #27 in Vernal's link ) . Another relatively simple repair. You DO NOT have to remove the primary to replace the bushings. After installing the new shaft ( and shift arms if there is evidence of damage to the splines ) be sure that the bolts are torqued to spec and be sure that the area that is slotted in the shifter arms has space ( in other words it hasn't collapsed so that it will not tighten further ). Using some Blue Loc-Tite on the pinch bolts is highly recommended
The spline shaft is an unnecessary redundancy in adjustment. The shift linkage has adjustment in it so the spline shaft could be replaced with a square end.
The spline shaft is an unnecessary redundancy in adjustment. The shift linkage has adjustment in it so the spline shaft could be replaced with a square end.
I would disagree. The adjustment in the splines is the course adjustment and the adjustmentt on the linkage is fine.. You may not get enough adjustment off the linkage only. There is some overlap tho..
A lot of folks say throw the heel shifter away. I happen to like it and so do a lot of others so if you like it, here's a solution I did on my '99 Ultra when I had it. The heel shifter kept coming loose so I took it off, drilled out the threads on the shifter itself, got a grade 8 5/16" bolt and nut and tightened that sucker down. Nothing moved after that.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.